ISO9001 Certified Vacuum Burner for High Performance Industrial Applications

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
Diamond Member Since 2024

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  • ISO9001 Certified Vacuum Burner for High Performance Industrial Applications
  • ISO9001 Certified Vacuum Burner for High Performance Industrial Applications
  • ISO9001 Certified Vacuum Burner for High Performance Industrial Applications
  • ISO9001 Certified Vacuum Burner for High Performance Industrial Applications
  • ISO9001 Certified Vacuum Burner for High Performance Industrial Applications
  • ISO9001 Certified Vacuum Burner for High Performance Industrial Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.18
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, a pinnacle of engineering brilliance crafted with precision by Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner is designed to elevate your industrial operations to an unparalleled level of efficiency and performance. As an epitome of cutting-edge innovation, it delivers supreme power and precision, redefining how industries approach heating solutions. Experience a remarkable transformation in operational productivity and energy efficiency with our advanced burner. It is a meticulously engineered solution that not only meets but surpasses the most stringent standards, setting a new benchmark in energy utilization. Embrace this revolutionary advancement and empower your industry with technology that turns energy challenges into opportunities for growth and excellence.
Product Description

Presenting the artfully crafted Advanced Waste Oil Burner, a crowning achievement in the realm of modern technology, specifically designed for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner embodies a triumph of cutting-edge engineering, boasting a sturdy central column cyclone, a strategically placed observation hole, and an advanced fire detection and control system. Crafted with exacting precision, the burner features an innovative pilot lamp that augments ignition efficiency, paired with a streamlined tube for effortless operation. Its dual gas gun configuration, encompassing both inner and outer guns, ensures superior fuel delivery, paving the way for unparalleled performance. Among its array of innovative features, the burner includes a novel air regulating mechanism and a groundbreaking flue gas circulation system, both designed for optimal efficiency. By harnessing advanced technologies such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner generates an impressive vortex flame within the furnace. This ingenious design not only effectively shortens the flame length but also notably lowers the flame center temperature, resulting in outstanding combustion performance. Furthermore, the strategic application of segmented combustion dramatically curtails NOx generation, leading to significantly reduced NOx emissions in the flue gas, thereby establishing a new standard in eco-friendly industrial heating solutions. Discover the exceptional synergy of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every element is meticulously refined for excellence.

Detailed Photos

ISO9001 Certified Vacuum Burner for High Performance Industrial ApplicationsISO9001 Certified Vacuum Burner for High Performance Industrial Applications

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on an enlightening journey through the pinnacle of engineering prowess with our exceptionally advanced design and intricate architecture. Meticulously crafted, this burner is designed to deliver unparalleled efficiency and unwavering reliability, ensuring your systems operate at their zenith, thereby transforming the very core of your operations.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse yourself in the robust and precise technical specifications that empower this burner to perform at superior levels. It seamlessly integrates with leading high-performance vacuum furnaces to deliver unmatched results.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Uncover the extraordinary qualities that set this burner apart, showcasing its leadership in adaptability and operational versatility. This burner sets new benchmarks in the industry, elevating standards and expectations alike.

1) Experience unmatched versatility with a burner that effortlessly adapts to a diverse range of fuel types. It showcases remarkable operational flexibility, adeptly meeting the varied demands of the ever-evolving industrial landscape.
2) Meticulously engineered for smooth integration with a spectrum of fuel gases, this burner offers unparalleled versatility and user-friendliness, making it ideal for a multitude of applications across varied operational settings.
3) Select from widely available specifications ranging from 1.0MW to 10.0MW. Bespoke customization options are also available to meet your specific requirements and sophisticated needs, ensuring the perfect fit for your operational framework.
4) Fine-tune your operations with an adjustable flame length ranging from 1.5 to 4.5 meters. This provides precise control, perfectly suited for a variety of dynamic operational settings, granting you the flexibility needed for optimal functionality.
5) Achieve optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring a precise fit for your operational needs and enhancing your operational efficiency.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates. This ensures compliance with environmental regulations and demonstrates our unwavering commitment to responsible environmental stewardship.

Oxygen content in flue gas (O2): Precisely maintained at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, empowering superior operational performance and reliability.
NOx concentration: Astutely kept to ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards. This commitment fosters a greener future and reflects our dedication to eco-responsibility.
CO concentration: Skillfully restricted to ≤ 50mg/Nm³, this significantly curtails carbon monoxide emissions, paving the way for more sustainable, eco-conscious operations that benefit both the environment and your business.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, this minimizes environmental impact and steadfastly adheres to rigorous air quality regulations, ensuring cleaner, healthier air for everyone.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental wellness and operational excellence.
Our Advantages
1. Unparalleled Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has firmly established itself as a trailblazer in the field of thermal engineering. Boasting an impressive registered capital of 46 million RMB and an expansive 12,000-square-meter production facility, we are at the forefront of innovation within R&D, design, and manufacturing of state-of-the-art auxiliary apparatus. Our extensive portfolio includes cutting-edge petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, along with a versatile range of furnace accessories. Annually, we produce an outstanding 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, yielding an impressive annual sales revenue of 200 million RMB. Our unwavering commitment to innovation is exemplified by our acquisition of 1 software copyright, 12 invention patents, and over 120 utility model patents. We forge dynamic partnerships with prestigious academic institutions such as Beijing University of Science and Technology and China University of Petroleum. Our esteemed accolades include the distinguished titles 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
ISO9001 Certified Vacuum Burner for High Performance Industrial Applications


2. Exemplary Company Qualifications

ISO9001 Certified Vacuum Burner for High Performance Industrial ApplicationsISO9001 Certified Vacuum Burner for High Performance Industrial ApplicationsISO9001 Certified Vacuum Burner for High Performance Industrial Applications

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
ISO9001 Certified Vacuum Burner for High Performance Industrial ApplicationsExperience the Unrivaled Potential of Zhongding 95+ Comprehensive Technological Excellence

a. Achieve superb thermal efficiency exceeding 95% in our heating furnaces, setting unprecedented benchmarks for excellence.
b. Attain ultra-low emissions of NOx and CO, showcasing our unwavering commitment to eco-friendly advancements.
c. Optimize flue gas temperatures to an impressive below 80ºC, ensuring optimum operational efficiency.
d. Implement cutting-edge strategies for carbon neutrality and peak carbon emissions, driving sustainability to new heights.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Reap the Rewards of Four Unparalleled Advantages:

a. Broad applicability across diverse operational scenarios, providing unmatched flexibility and adaptability.
b. Unmatched heat exchange efficiency, enhancing furnace thermal performance by an impressive 3%.
c. Experience notably low exhaust temperatures, exceptional resistance to dew point corrosion, and minimal pressure drop.
d. Eradicate scaling and dust accumulation; benefit from the ease of variable frequency regulation and simplified maintenance.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we stand behind the unmatched precision of our products. Each product is expertly crafted to exceed the strictest design, construction, and operational standards. This commitment to excellence assures our esteemed clients of the superior quality and reliability they deserve.

2. Count on us for exceptional support, as we dispatch a highly skilled technical team to your site, free of charge, to facilitate smooth installation and trial runs of your equipment. Enjoy total peace of mind with our comprehensive 12-month quality assurance from day one of commissioning. If any manufacturing issues surface within this period, we offer prompt repair or replacement at no cost. In cases of misuse, our expertise is available at competitive rates, demonstrating our unwavering commitment to outstanding customer service.

3. We commit to being on-site during the entire installation process, providing meticulous oversight to ensure top-notch installation quality. This reflects our unwavering dedication to excellence, guaranteeing an extraordinary experience with our company.

4. During the warranty period, if any manufacturing quality issues arise, rest assured that we will act swiftly within 8 hours of notification. Our expert team will be on-site within 24 hours domestically to resolve the issue at no charge, ensuring your satisfaction. For international clients, we provide immediate remote assistance within 24 hours, with an option for a specialized technician to be dispatched overseas if needed, demonstrating our pledge to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. proudly upholds the responsibility of maintaining process integrity guarantees. In the event of performance deviations during the warranty period, we diligently gather relevant data, conduct thorough analyses, and make necessary adjustments. Our goal is not only to meet but to exceed expected performance parameters, ensuring our solutions consistently deliver beyond expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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