Heavy-Duty Gas Burner and Oil Burner for Waste Oil Processing

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ1.23
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our Industrial Ultra Low Emission Burner, the ideal choice for environmentally conscious heating solutions. Designed to drastically minimize harmful emissions, this innovative burner ensures cleaner air and a healthier planet. Perfect for industries aiming to meet stringent environmental regulations without sacrificing efficiency or performance.

Product Description

Introducing a marvel in combustion technology: our Heavy-Duty Gas Burner and Oil Burner for Waste Oil Processing. This high-efficiency, energy-saving, and ultra-clean technology burner is engineered with state-of-the-art principles. It achieves ultra-low nitrogen oxide emissions by innovatively optimizing the combustion technology and system of industrial and heating furnaces. By employing advanced techniques such as staged combustion, multiple combustion phases, optimized oxide supply, and the flame plasticity of braze bricks, our burner reduces the flame center temperature and local high temperatures. The integration of flue gas reflux and ultra-adiabatic combustion ensures the ultimate in eco-friendly operation, successfully achieving ultra-low NOx emissions.

Detailed Photos

Product Parameters

1. In-depth Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Exceptional Characteristics of Ultra Low NOx Burner

1) Innovatively disperses fuel in space for supply, significantly reducing the flame's central temperature, thus enhancing efficiency.
2) Ensures a stable flame by integrating secondary gas for further combustion, leading to more complete and efficient combustion.
3) The flue gas undergoes an advanced heat exchange process, effectively transferring heat to the gas and combustion air. An increase in inlet temperature consequently optimizes combustion.
4) The brazier brick's shape has a strategic effect on fluid flow, impacting the shape and effectiveness of the spreading flame.
5) By systematically switching the fuel supply around the ring, a swirling flame is achieved, which protects the furnace from flame erosion and extends its operational lifespan.

4. Smoke Assurance Indicators: Ensuring Optimal Performance and Compliance

Oxygen Content in Flue Gas (O2): 3% (mol dry basis) - Maintaining precise oxygen levels for efficient combustion.
NOx Concentration: 50mg/Nm³ - Significantly low levels for environmentally-friendly operation.;
CO Concentration: 40mg/Nm³ - Ensuring minimal carbon monoxide emission.;
Particulate Matter: ≤20mg/Nm³ - Meets stringent standards for particulate emissions.
Unburned Hydrocarbons: ≤20mg/Nm³ - Reflects efficient fuel utilization with minimal wastage.

Our Advantages

1. Unparalleled Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of engineering prowess with a robust registered capital of 46 million RMB. Our expansive 12,000 square meter production plant is a testament to our commitment to excellence. Our expertise spans across R&D, design, and manufacturing of state-of-the-art auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Boasting an impressive annual production capacity of 5,000 burner sets, 100 rotary air preheaters, and 100 heating furnaces including aluminum melting furnaces, we generate an impressive annual sales revenue of 200 million RMB. Our innovative drive is showcased by our portfolio of intellectual property, featuring 1 software copyright, 12 invention patents, and over 120 utility model patents. Our esteemed partnerships with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum enhance our research endeavors. Recognized for our exceptional contributions, we have been honored with titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise'.

2. Prestigious Company Qualifications

3. Exceptional Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
The Comprehensive Technological Mastery of Zhongding 95+

a. Pioneering thermal efficiency reaching an outstanding 95% and beyond;
b. Remarkably low NOx and Coe emissions, setting industry standards;
c. Flue gas temperature reduced to an impressive sub-80 ºC level;
d. Aligned with global sustainability goals by advancing carbon neutrality and peak carbon emissions strategies;

2) Advanced Flue Gas Waste Heat Recovery Technology

Four Pillars of Superiority:

a. Broad applicability across various industrial applications;
b. Superior heat exchange efficiency, enhancing thermal efficiency of heating furnaces by an additional 3%;
c. Low exhaust temperatures with exceptional resistance to dew point corrosion, ensuring minimal pressure drop;
d. Innovative design prevents scaling or dust accumulation, offers variable frequency regulation, and ensures maintenance simplicity.

After Sales Service

1. We are committed to ensuring that our products meet the highest standards of design, construction, and functional requirements. Quality is at the forefront of everything we do;

2. Our dedicated team of experienced technical professionals will provide complimentary on-site guidance to seamlessly address and rectify any issues encountered during equipment installation and trial operation. This commitment extends throughout the entire trial operation and quality assurance period, which lasts for a full 12 months from the date of equipment commissioning. Should any manufacturing quality concerns arise within this time frame, we pledge to offer complimentary repairs or replacements. For issues caused by improper usage, we offer comprehensive paid services to ensure your operations are running smoothly.

3. During the installation process of our superior products, we will provide on-site services and meticulously oversee the installation process to guarantee top-notch quality and performance.

4. In the rare event of a manufacturing quality issue during the warranty period, our swift response mechanism ensures that we will address any concerns within 8 hours of receiving the buyer's communication. Our commitment in China includes arriving on-site within 24 hours to resolve the issue at no additional cost until it is fully resolved. For our valued international clients, we promise to initiate remote assistance within 24 hours. If resolution cannot be achieved remotely, we will dispatch a specialized technician overseas promptly to ensure a successful resolution.

5. We take full responsibility for ensuring that our processes meet expected guarantees. Should there be any deviations in operational performance during the warranty period, we will diligently gather all pertinent data, conduct a thorough problem investigation, and implement necessary changes to ensure our products meet specified performance parameters and standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.