Waste Oil Burner with Custom Production for Industrial Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ1.29
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our cutting-edge Industrial Ultra Low Emission Burner, designed specifically to provide environmentally friendly heating solutions for industries aiming to reduce their carbon footprint. With advanced technology, this burner ensures minimal emissions, making it the perfect choice for those committed to sustainable practices without compromising on efficiency.

Product Description

Introducing the pinnacle of modern combustion technology - our high-efficiency, energy-saving Waste Oil Burner, engineered exquisitely for industrial applications. This remarkable burner integrates ultra-clean technology with a revolutionary approach to minimize nitrogen oxide emissions. By harnessing cutting-edge principles of combustion optimization, it expertly enhances the performance of industrial and heating furnaces. Our burner employs a sophisticated synergy of staged and multiple combustions, tailored oxide supply, and advanced flame plasticity with braze bricks. Experience the innovation of flue gas reflux and ultra-adiabatic combustion technologies, meticulously crafted to reduce the flame center temperature and local high temperatures. The result is a remarkable achievement in achieving ultra-low NOx emissions, setting a new standard in industrial burner technology.

Detailed Photos

Product Parameters

1. Unveiling the intricate details and precise specifications of our burner's cutting-edge internals.
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Delve deep into the technical parameters of the burner, meticulously engineered for peak performance.
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Discover the revolutionary ultra-low NOx burner characteristics that set new standards in eco-friendly combustion.

1) Innovatively disperses fuel in space to ensure efficient supply, significantly lowering the central flame temperature for optimal performance.
2) Experience a stable flame as secondary gas integration fosters further combustion, ensuring complete and thorough fuel utilization.
3) The flue gas undergoes a transformative heat exchange process, transferring vital heat to gas and combustion air-increased inlet temperatures amplify combustion efficiency.
4) The distinctive shape of the brazier brick expertly influences fluid flow, dynamically shaping the spread of the flame for superior control.
5) By methodically alternating the fuel supply on the ring based on specific rules, a swirling flame emerges, effectively preventing furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): Precisely at 3% (mol dry basis), maintaining stringent standards.
NOx concentration: Impressively low at 50mg/Nm³, contributing to a cleaner environment.;
CO concentration: Maintained at a minimal 40mg/Nm³, reducing harmful emissions.;
Particulate matter: Ensured to be ≤ 20mg/Nm³, promoting air quality and sustainability.
Unburned hydrocarbons: Held at ≤ 20mg/Nm³, demonstrating our commitment to efficient combustion.

Our Advantages

1. Robust Company Strength

Founded in 2007 with a substantial registered capital of 46 million RMB, Hunan Zhongding Thermal Technology Co., Ltd. boasts a state-of-the-art production facility sprawling across 12,000 square meters. Our expertise lies in the research, development, design, and manufacturing of cutting-edge auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. With a remarkable annual production capacity that includes 5000 burners, 100 rotary air preheaters, and 100 comprehensive heating and aluminum melting furnaces, we achieve an average yearly sales revenue of 200 million RMB. We pride ourselves on owning a valuable software copyright, 12 prestigious invention patents, and over 120 versatile utility model patents. Our strong commitment to industry-academia collaboration is reflected in our strategic partnerships with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Since our inception, we have been honored with multiple accolades, including the esteemed titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Impeccable Company Qualifications

3. Product Advantages Beyond Compare

1) The Innovative Zhongding Green Heating Furnace 95+ Technology
Zhongding's 95+ technology suite offers unparalleled advantages:

a. Elevating the thermal efficiency of heating furnaces to an impressive 95% and beyond;
b. Achieving ultra-low NOx and CO emissions, setting industry standards;
c. Reducing flue gas temperatures to below 80 ºC for enhanced efficiency;
d. Embracing and implementing cutting-edge concepts of carbon neutrality and peak carbon emissions;

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Experience four groundbreaking advantages:

a. Extensive applicability across various industrial domains;
b. Superior heat exchange efficiency, boosting the thermal efficiency of heating furnaces by an additional 3%;
c. Minimizing exhaust temperatures and ensuring resistance to dew point corrosion with a low pressure drop;
d. Zero scaling, dust accumulation resistance, variable frequency regulation, and remarkably simple maintenance.

After Sales Service

1. We guarantee that our products not only meet but exceed the rigorous standards of design, construction, and usage requirements, ensuring quality and satisfaction at every level.

2. Our team of seasoned experts will be dispatched to offer complimentary, hands-on guidance, addressing any issues that may arise during the installation and trial operation phases. This meticulous support extends until your equipment is flawlessly operational, with a 12-month quality assurance period from the date of equipment commissioning. Should any manufacturing quality concerns surface within this period, we commit to offering free repairs or replacements. For challenges due to misuse, we offer our expertise through affordable, paid services.

3. We promise attentive, on-site service during the installation of our products, ensuring that quality control is upheld and that every detail is executed to perfection.

4. Within the warranty period, if any quality issues arise during equipment operation, we pledge a rapid response: within 8 hours of receiving your notification, our team will be prepared. For domestic customers, we'll be on-site within 24 hours to resolve the issue at no cost until resolution is achieved. For international clients, we offer comprehensive remote assistance within 24 hours. If needed, a specialist will be dispatched overseas promptly to ensure the problem is resolved efficiently.

5. We take full responsibility for guaranteeing the process integrity. Should there be any deviation in operational performance during the warranty period, our commitment includes gathering all necessary data, identifying issues, conducting thorough analyses, and implementing essential adjustments to meet the desired process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.