Custom Production of High-Efficiency Burners for Industrial Heating Needs

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-QL0.44
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Proudly crafted in China, our Efficient Ultra Low NOx Industrial Burners stand as the pinnacle of engineering excellence for Atmospheric and Vacuum Furnaces. Designed with precision and innovation, these burners are tailored to meet the exacting needs of contemporary industrial applications. They deliver unparalleled efficiency, ensuring your operations run smoothly while significantly minimizing NOx emissions. Opt for these state-of-the-art burners to embrace a sustainable future and achieve a high-efficiency solution that redefines standards in industrial heating technology.

Product Description

Introducing our high-performance, energy-saving burner, an epitome of innovation and efficiency specifically engineered to meet the demanding needs of ultra-clean technology solutions. This remarkable burner boasts astonishingly low nitrogen oxide emissions, painstakingly designed by Hunan Zhongding Thermal Technology Co., Ltd. Utilizing cutting-edge combustion technology, our advanced burners feature meticulously optimized systems tailored for versatile industrial furnaces and heating applications. By mastering a sophisticated blend of innovative features such as staged combustion, multi-level combustion processes, and precise oxide supply, it sets the stage for an unparalleled advancement in heating technology. The remarkable flexibility of flame control through braze bricks ensures impeccable flue gas reflux and ultra-effective adiabatic combustion. These pioneering techniques serve to drastically lower the flame center temperature and mitigate local high temperatures, achieving unparalleled ultra-low NOx emissions. Set a new standard in eco-friendly and efficient industrial heating solutions with our state-of-the-art burners, designed to push the boundaries of performance and environmental responsibility.

Detailed Photos

Product Parameters

1. Detailed Insights and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Specifications of the Custom Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Defining Features of Ultra-Low NOx Burners

1) Ingeniously designed to spatially disperse fuel, our burner efficiently reduces core flame temperature, significantly boosting performance.
2) Revel in a stable flame, seamlessly merging with secondary gas to ensure complete combustion, enhancing overall efficiency.
3) Experience exceptional heat transfer; flue gases conduct a heat exchange, raising combustion air temperature for optimal ignition.
4) The unique shape of the brazier brick greatly impacts fluid dynamics, allowing for a customizable flame spread for precise burning.
5) Achieve a swirling flame through strategic fuel supply modulation on the ring, effectively preventing flame erosion to protect your furnace.

4. Indicators for Smoke Assurance

Oxygen Content in Flue Gas (O2): Meticulously maintained at 3% (mol dry basis) to ensure optimal combustion.
NOx Concentration: Remarkably low at merely 50mg/Nm³, significantly reducing environmental impact.;
CO Concentration: Sustained at an admirable 40mg/Nm³, facilitating cleaner emissions and a healthier environment.;
Particulate Matter: Consistently maintained at ≤ 20mg/Nm³, crucial for safeguarding air quality.
Unburned Hydrocarbons: Kept at ≤ 20mg/Nm³ to effectively prevent pollution and contribute to a cleaner atmosphere.

Our Advantages

1. Company Strength

Since 2007, Hunan Zhongding Thermal Technology Co., Ltd. has been a beacon of excellence, fortified by a robust registered capital of 46 million RMB. Our sprawling 12,000-square-meter facility is a hub of cutting-edge innovation, dedicated to the art of engineering and crafting state-of-the-art auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, and pioneering burners. With the capacity to produce 5,000 burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces annually, we achieve a remarkable yearly sales revenue of 200 million RMB. Our expansive intellectual property collection includes 1 software copyright, 12 invention patents, and over 120 utility model patents. By collaborating with esteemed institutions like the Beijing University of Science and Technology and the China University of Petroleum, we reinforce our commitment to academic and industrial synergy. Recognized as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique and New Small Giant Enterprise,' we continue to lead the industry with innovation and expertise.

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding's 95+ technology suite revolutionizes heating with unparalleled efficiency and eco-friendly innovation.

a. Surpassing a thermal efficiency threshold of 95%, our heating furnaces redefine performance excellence.
b. Our groundbreaking technology minimizes NOx and CO emissions, setting a new benchmark in sustainable practices.
c. Optimized flue gas temperatures remain under 80 ºC, ensuring superior efficiency and safety.
d. We are committed to carbon neutrality, supporting global initiatives to curb carbon emissions at their peak.

2) Flue Gas Waste Heat Recovery Technology

Transformative advantages of our innovative waste heat recovery technology:

a. Exceptionally versatile, our technology seamlessly integrates across a multitude of systems.
b. Unmatched heat exchange efficiency boosts the thermal efficiency of heating furnaces by an additional 3%.
c. Featuring low exhaust temperatures, our systems avert dew point corrosion and ensure minimal pressure drops.
d. Engineered for longevity, our solutions resist scaling and dust build-up, facilitating easy variable frequency regulation and maintenance.

After Sales Service

1. We unequivocally assure that the quality of our supplied products will meet and exceed the stringent design, construction, and usage requirements. Your satisfaction with our superb quality is our highest priority;

2. Our dedicated and seasoned technical team will be at your service, offering complimentary on-site guidance to ensure a flawless resolution of any issues faced during the equipment installation and trial operation. This invaluable support continues until the successful completion of the trial phase, with an extensive quality assurance period of 12 months from the equipment's commissioning. Should any manufacturing quality issues arise within this timeframe, we pledge to take full responsibility for complimentary repairs or replacements. For concerns resulting from improper use, we provide specialized paid services to restore optimal functionality.

3. We commit to delivering unparalleled on-site services throughout the installation process, meticulously supervising and ensuring the highest caliber of installation quality standards.

4. During the warranty period, if any manufacturing quality concerns emerge during equipment operation, our promise is to respond within 8 hours of receiving the buyer's communication. For our domestic clients, we guarantee arrival on-site within 24 hours to resolve the issue at no cost until full resolution. For our esteemed international customers, we initiate remote assistance within 24 hours and, if needed, dispatch a specialist abroad with urgency to ensure the issue is fully addressed.

5. We accept complete responsibility for the process guarantees. Should there be deviations in operational performance within the warranty period, our commitment is to conduct a thorough analysis, collect necessary data, identify the root cause, and implement essential modifications to efficiently achieve the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.