Industrial Heat Burner with Oven Feature for Eco-Friendly Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.57
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our remarkable Industrial Ultra Low Emission Burner, the pinnacle of eco-conscious heating solutions. Embrace a new standard of excellence in heat treatment applications with a design meticulously crafted to prioritize sustainability and efficiency. This innovative burner promises to deliver unparalleled performance, ensuring minimal environmental impact while maintaining the utmost power and reliability. Discover the future of eco-friendly heating today!

Product Description

Introducing our cutting-edge innovation, the Eco-Friendly Low Emission Burner for Heat Treatment Applications. Experience the next level of industrial efficiency and sustainability with this high-efficiency, energy-saving marvel, proudly leading the charge in ultra-clean technology. It boasts exceptionally low nitrogen oxide emissions, making it a vanguard in eco-friendly design. By ingeniously optimizing combustion technology and systems within industrial and heating furnaces, we have truly revolutionized the way energy is harnessed. Our burner achieves unparalleled results through a sophisticated blend of advanced techniques, including staged combustion, multiple combustion modalities, and precise oxide supply. Additionally, the seamless integration of flame plasticity with braze bricks, strategic flue gas reflux, and ultra-adiabatic combustion significantly reduces the flame center temperature and any localized high temperatures. The outcome is an extraordinary decrease in NOx emissions, setting new benchmarks for environmental responsibility and operational efficiency. Transform your operations with a solution that not only meets but exceeds the highest standards of environmental stewardship and technological advancement.

Detailed Photos

Product Parameters

1. Intricate Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Exceptional Ultra-Low NOx Burner Characteristics

1) Fuel is meticulously dispersed in space, ensuring a significant reduction in the central flame temperature, which brilliantly enhances efficiency and ensures remarkable performance;
2) Offers a stable flame that seamlessly mixes with secondary gas, encouraging further combustion and promoting complete energy utilization for maximum performance and sustainability;
3) Thanks to the innovative heat exchange process, flue gas efficiently transfers heat to gas and combustion air, while the rising inlet temperature dramatically boosts combustion efficiency, redefining energy optimization;
4) The design of the brazier brick significantly influences fluid flow, providing strategic intervention to shape the spreading flame optimally, achieving unparalleled precision in combustion dynamics;
5) By methodically adjusting the fuel supply along the ring using specific guidelines, a swirling flame is produced, effectively preventing furnace flame erosion and ensuring longevity, all while maintaining superior performance.

4. Assurance of Smoke Emission Indicators

Oxygen content in flue gas (O2): meticulously maintained at an optimal 3% (mol dry basis) for efficient combustion, ensuring peak performance and environmental consideration;
NOx concentration: precisely controlled at 50mg/Nm³ to meet rigorous environmental standards, showcasing our commitment to sustainable innovation.;
CO concentration: diligently kept at 40mg/Nm³, ensuring clean emissions and highlighting our dedication to eco-friendly practices;;
Particulate matter: maintained at ≤ 20mg/Nm³, showcasing our unwavering commitment to air purity and environmental responsibility;
Unburned hydrocarbons: expertly controlled at ≤ 20mg/Nm³, underscoring our dedication to environmental stewardship and sustainability.

Our Advantages

1. Unrivaled Company Strength

Since its establishment in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a powerhouse in the industry, fortified by a robust registered capital of 46 million RMB. Our expansive 12,000-square-meter state-of-the-art production facility serves as the foundation for groundbreaking innovation and unmatched excellence. Specializing in the research, development, design, and manufacture of vital auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, cutting-edge burners, regenerative air preheaters, and essential furnace accessories, we are at the forefront of driving industrial progress. Our formidable production capacity is demonstrated by an impressive annual output of 5,000 burner units, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, contributing to a staggering yearly sales turnover of 200 million RMB. We proudly hold one esteemed software copyright, 12 prestigious invention patents, and more than 120 utility model patents, all testament to our unwavering commitment to innovation. Engaging in significant industry-academia collaborations, we have forged strategic alliances with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum. Our relentless pursuit of excellence has garnered us prestigious accolades including the 'Specialized, Refined, Unique and New' Demonstration Enterprise award and the distinguished title of 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Comprehensive Company Qualifications

3. Exceptional Product Advantages

1) Zhongding Green Heating Furnace: Mastering 95+ Technology
The Unmatched Edge of Zhongding's 95+ Technology Suite

a. Our heating furnaces achieve a remarkable thermal efficiency of 95%, setting the benchmark for energy efficiency;
b. With ultra-low NOx and CO emissions, we lead the charge in eco-friendly technological advancements;
c. Ingeniously designed to ensure flue gas temperatures plummet below 80 ºC, optimizing performance;
d. Committed to carbon neutrality and peak carbon emissions, we exemplify sustainability.

2) Advanced Flue Gas Waste Heat Recovery Technology

Leading the way with four remarkable advantages:

a. Extensive application versatility, adaptable to diverse environments;
b. Exceptional heat exchange efficiency enhances the thermal efficiency of heating furnaces by an additional 3%;
c. Engineered to endure low exhaust temperatures, resist dew point corrosion, and maintain minimal pressure drop;
d. Free from scaling or dust accumulation, offering adaptable frequency regulation and seamless maintenance.

After Sales Service

1. We proudly assure that each product from Hunan Zhongding Thermal Technology Co., Ltd. is meticulously crafted, meeting the most exacting standards for design, construction, and performance.

2. Our dedicated team of seasoned technical professionals stands ready to provide free on-site guidance, expertly addressing any challenges encountered during installation and the initial operational phase. This exceptional service spans an extensive 12-month quality assurance period starting from commissioning. If any production defects emerge within this timeframe, we wholeheartedly commit to complimentary repairs or replacements. Furthermore, we are pleased to offer reasonably priced services for any issues arising due to mishandling by the buyer.

3. Throughout the installation phase, we promise unwavering on-site support, meticulously overseeing the installation process to ensure it meets our rigorous quality standards.

4. Should any manufacturing defects be identified during the warranty period, we pledge a prompt response within 8 hours of notification from the buyer. For domestic customers, a site visit is guaranteed within 24 hours to rectify the issue at no expense. For our valued international customers, remote support commences within 24 hours. If remote solutions prove insufficient, we will swiftly dispatch a specialized expert overseas to ensure the problem is resolved effectively and promptly.

5. We take full responsibility for maintaining the highest standards of operational performance. If any discrepancies arise during the warranty period, we will diligently gather pertinent data, expertly diagnose the issue, conduct thorough analyses, and implement necessary modifications to ensure alignment with stringent process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.