Custom Industrial Oil Burner and Gas Burner for Waste Management

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ1.13
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our Industrial Ultra Low Emission Burner, meticulously engineered for environmentally friendly heating solutions. This state-of-the-art burner is a beacon of innovation, designed to significantly minimize emissions while providing efficient and reliable heating. Ideal for businesses committed to sustainability, it embodies the perfect blend of high performance and eco-conscious technology, ensuring that your operations remain both effective and green.

Product Description

Introducing an innovative marvel: Our high-efficiency, energy-saving, and ultra-clean technology burner is engineered to perfection for the modern age. This remarkable burner, designed for industrial furnaces and heating systems, harnesses next-generation technologies to ensure ultra-low nitrogen oxide emissions. By ingeniously optimizing combustion techniques and systems, it delivers outstanding performance. Utilizing advanced methods such as staged combustion, multiple combustion techniques, precise oxide supply, and the unique flame plasticity of braze bricks, along with flue gas reflux and ultra adiabatic combustion, it effectively reduces the flame center temperature and local high temperatures. The result? A trailblazing achievement in minimizing NOx emissions to exceedingly low levels, setting a new benchmark in eco-friendly industrial solutions.

Detailed Photos

Product Parameters

1. Detailed Insights into Burner Internals Specifications Delve into the meticulous details and specifications of the internal workings of our custom industrial oil and gas burners. Discover how each component is crafted to maximize efficiency and performance in waste management applications.
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of the Burner Explore the cutting-edge technical parameters that define our burners. Designed for peak performance, these parameters ensure optimal combustion and heat transfer, catering to diverse industrial needs.
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Characteristics of the Ultra-Low NOx Burner Our innovative ultra-low NOx burners are engineered to minimize environmental impact while maintaining robust performance. Uncover the features that set these burners apart in reducing harmful emissions.

1) Fuel Dispersal for Optimal Temperature Management The strategic dispersion of fuel in space effectively moderates the flame's central temperature, ensuring safe and efficient operations.
2) Stability and Complete Combustion through Secondary Gas Mixing Experience the stability of our burners, where secondary gas mixing complements the primary combustion process, ensuring thorough and efficient fuel use.
3) Enhanced Heat Exchange for Improved Combustion Our burners facilitate advanced heat exchange processes, where flue gases transfer heat to the incoming combustion air, significantly boosting the inlet temperature and overall combustion effectiveness.
4) Influence of Brazier Brick Shape on Fluid Dynamics The unique shape of the brazier brick plays a crucial role in influencing fluid flow patterns, aiding in the management and formation of an optimal spreading flame.
5) Swirling Flame Techniques to Prevent Erosion By methodically adjusting the fuel supply along the ring, a swirling flame is created. This innovation is key in preventing erosion within the furnace, extending equipment lifespan.

4. Smoke Assurance Indicators Our commitment to environmental standards is reflected in our precise smoke assurance indicators, ensuring compliance and safety.

Oxygen Content in Flue Gas (O2): 3% (mol dry basis) Our burners are designed to maintain a precise oxygen content in the flue gas, optimizing combustion processes for efficiency and environmental safety.
NOx Concentration: 50mg/Nm³ Achieve industry-leading low NOx emissions with our burners, designed to adhere to stringent environmental norms.;
CO Concentration: 40mg/Nm³ Our technology ensures minimal carbon monoxide emissions, promoting a safer and cleaner environment.;
Particulate Matter: ≤ 20mg/Nm³ Maintain superior air quality with our burners, featuring particulate matter control at ≤ 20mg/Nm³.
Unburned Hydrocarbons: ≤ 20mg/Nm³ Our burners expertly manage unburned hydrocarbons, maintaining them at levels of ≤ 20mg/Nm³, for environmental compliance and cleaner operations.

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation and excellence, with a commanding registered capital of 46 million RMB and a sprawling 12,000-square-meter production facility. Our forte lies in the R&D, design, and manufacture of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Boasting an impressive production capacity, we deliver 5,000 sets of burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces annually, generating an average sales revenue of 200 million RMB. We're proud owners of 1 software copyright, 12 groundbreaking invention patents, and over 120 pragmatic utility model patents. Our commitment to collaboration is evident in our thriving partnerships with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Our accolades include the esteemed "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise" titles, underscoring our dedication to pioneering advancements in our field.

2. Prestigious Company Qualifications

3. Distinctive Product Advantages

1)Pioneering Zhongding Green Heating Furnace 95+ Technology
Zhongding 95+ stands as a testament to our complete technological mastery

a. Exceptional thermal efficiency, elevating the heating furnace's performance to over 95%
b. Experience unrivaled eco-friendliness with ultra-low NOx and COe emissions
c. Flue gas temperature remarkably reduced to below 80 ºC
d. Pioneering carbon neutrality and peak carbon emissions concepts in action

2)Revolutionary Flue Gas Waste Heat Recovery Technology

Discover four transformative advantages:

a. Universally applicable across diverse applications
b. Outstanding heat exchange efficiency, boosting thermal efficiency by an additional 3%
c. Exceptionally low exhaust temperatures, corrosion-resistant, and minimal pressure drop
d. Free from scaling or dust, featuring variable frequency regulation and ease of maintenance

After Sales Service

1. We are committed to ensuring that the quality of our provided products not only meets but exceeds the design, construction, and usage requirements, setting a benchmark for excellence.

2. Our dedicated team of skilled technical personnel will offer complimentary on-site guidance, addressing any challenges faced during the installation and trial operation of the equipment. This support continues seamlessly for a quality assurance period of 12 months from the date of equipment commissioning. Should any manufacturing quality issues arise during this period, we promise swift, free repairs or replacements. For issues stemming from improper use, we provide comprehensive paid services.

3. Throughout the installation journey, we ensure our on-site presence, overseeing the installation process meticulously to guarantee impeccable quality and performance.

4. Within the warranty period, if any manufacturing quality issues emerge during operation, we pledge to respond within a rapid 8-hour window upon receiving communication from the buyer. We commit to site arrival within 24 hours (domestically) to resolve the issue without charge until it is fully addressed. For our esteemed international clients, we will promptly initiate remote assistance within 24 hours. If resolution is not achieved, we will swiftly deploy a dedicated specialist abroad to ensure the issue is thoroughly resolved.

5. We take full responsibility for guaranteeing relevant process efficiencies. Should any deviations in operational performance occur during the warranty period, we are unwavering in our dedication to gather crucial data, diagnose the issue, and implement necessary adjustments to align with the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.