Custom Low Nox Burners for Efficient Heating and Industrial Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.21
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the groundbreaking Industrial Ultra Low NOx Heating Furnace Burner, meticulously engineered to revolutionize the efficiency of your heating systems. This avant-garde burner stands as a testament to cutting-edge technological advancements, offering exceptional performance while dramatically minimizing NOx emissions. Tailored for industrial applications, this sophisticated burner guarantees optimal heating efficiency, perfectly harmonizing with eco-friendly and sustainable practices. Experience the pinnacle of heating solutions with our Industrial Ultra Low NOx Heating Furnace Burner, where superior efficiency converges with environmental stewardship.

Product Description

Embark on a journey to the forefront of environmentally-conscious heating solutions with our Custom Low NOx Burners. Tailored for efficiency, these burners are meticulously engineered to deliver unparalleled sustainable heating and industrial applications. With bespoke customization options available, our burners seamlessly adapt to meet your specific requirements. Unleash the power of innovation with our ultra-efficient, energy-conserving burners, which utilize groundbreaking clean technology to significantly curb nitrogen oxide emissions. These burners are the epitome of advanced combustion technology, incorporating state-of-the-art mechanisms like staged and multiple combustion, optimized oxide supply, and the innovative flame plasticity of braze bricks. Additionally, flue gas reflux and ultra-adiabatic combustion systems work in tandem to strategically lower the flame center or mitigate localized high temperatures, thereby achieving extraordinary ultra-low NOx emissions. Revolutionize your heating infrastructure with this cutting-edge solution, setting a new standard for sustainability and environmental stewardship.

Detailed Photos

Product Parameters

1. Comprehensive Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Advanced Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Innovative Ultra Low NOx Burner Characteristics

1) Ingeniously disperse the fuel with precision within the spatial configuration, ensuring an optimal supply that effectively lowers the flame's core temperature, enhancing performance.
2) Maintain a stable, enduring flame seamlessly integrated with secondary gas. This optimizes combustion efficiency by promoting complete combustion, ensuring peak performance.
3) Engage in a highly efficient heat exchange of flue gas, transferring substantial thermal energy to both the gas and combustion air. A significant rise in inlet temperature dramatically boosts combustion efficiency.
4) The strategic design of the brazier brick shape expertly influences fluid dynamics, allowing for precise intervention in the flame's spread pattern, thus enhancing control and efficiency.
5) Achieve a mesmerizing swirling flame by intelligently switching the fuel supply on the ring according to meticulously crafted rules, adeptly preventing furnace flame erosion and improving longevity.

4. Smoke Assurance Indicators: Ensuring Optimal Environmental Compliance

Oxygen Content in Flue Gas (O2): 3% (mol dry basis), maintaining a balance for efficient combustion.
NOx Concentration: 50mg/Nm³, ensuring low emissions for an eco-friendly operation.;
CO Concentration: 40mg/Nm³, maintaining minimal carbon monoxide output.;
Particulate Matter: ≤ 20mg/Nm³; ensuring clean emissions and adherence to stringent standards.
Unburned Hydrocarbons: ≤ 20mg/Nm³, ensuring complete combustion for reduced environmental impact.

Our Advantages

1. Unmatched Company Strength

Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has cemented its reputation as a powerhouse in the thermal technology industry, backed by a formidable registered capital of 46 million RMB. Our state-of-the-art production facility, sprawling over 12,000 square meters, is a testament to our commitment to innovation and excellence. As pioneers in R&D, design, and manufacturing, we specialize in producing high-performance auxiliary equipment, including petrochemical and industrial heating furnaces, advanced burners, regenerative air preheaters, and indispensable furnace accessories. Our production capacity is a testament to our operational prowess, with an impressive annual output of 5,000 burners, 100 rotary air preheaters, and 100 diverse heating furnaces, including aluminum melting models. This production strength fuels an average annual sales revenue of 200 million RMB. Our intellectual capital is formidable, comprising 1 software copyright, 12 invention patents, and over 120 utility model patents. We pride ourselves on our dynamic collaborations with prestigious academic institutions such as Beijing University of Science and Technology and China University of Petroleum, further underscoring our dedication to groundbreaking innovation. Our excellence has been recognized through accolades like the 'Specialized, Refined, Unique and New' Demonstration Enterprise and the esteemed 'National Specialized, Refined, Unique and New Small Giant Enterprise' titles.

2. Prestigious Company Qualifications

3. Cutting-Edge Product Advantages

1) Revolutionary Zhongding Green Heating Furnace 95+ Technology
Experience the transformative power of the Zhongding 95+ complete technological suite:

a. Elevating thermal efficiency to an extraordinary 95%+, setting new benchmarks in heating technology;
b. Leading the charge with pioneering ultra-low NOx and ultra-low CO emissions, defining the future of eco-friendly heating;
c. Innovatively reducing flue gas temperatures to an environmentally friendly below 80 ºC;
d. Aligning with the visionary goals of carbon neutrality and peak carbon emissions, setting a sustainable standard;

2) Advanced Flue Gas Waste Heat Recovery Technology

Uncover the four groundbreaking advantages that redefine efficiency:

a. Versatility that spans across diverse scenarios, ensuring unmatched adaptability;
b. Outstanding heat exchange efficiency that amplifies furnace thermal efficiency by an impressive additional 3%;
c. Guaranteeing low exhaust temperature with exceptional resistance to dew point corrosion and ensuring minimal pressure drop;
d. Designed to be free from scaling or dust accumulation, with variable frequency regulation that promises effortless maintenance.

After Sales Service

1. We are dedicated to ensuring that the products we supply meet the pinnacle of quality standards, fulfilling all aspects of design, construction, and usage expectations.

2. Our elite technical team is at your beck and call, providing complimentary on-site expertise to rapidly address any concerns during installation and initial operations. This unwavering support spans the 12-month quality assurance period starting from the commencement of equipment operation. Should any manufacturing quality issues emerge during this timeframe, we assure free repairs or replacements. In cases where issues arise due to user mishandling, our paid services are readily available.

3. During the installation of our products, we provide all-encompassing on-site support to guarantee stellar installation quality through meticulous supervision.

4. Should any manufacturing quality issues be discovered during the warranty period while operating the equipment, we pledge an immediate response within 8 hours upon receiving the buyer's notification. Our team will arrive on-site within 24 hours (within China) to resolve issues at no extra charge, ensuring thorough resolution. For our esteemed international clients, remote support will commence within 24 hours. If necessary, a dedicated representative will swiftly travel abroad to deliver hands-on assistance until the issue is resolved.

5. We assume complete responsibility for the effectiveness of our process guarantees. If any deviations in performance arise during the warranty period, we will diligently compile data, diagnose the problem, execute thorough analyses, and make requisite adjustments to fulfill the specified process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.