| Customization: | Available |
|---|---|
| After-sales Service: | Free on-Site Guidance to Solve Problems Discovered |
| Warranty: | 12 Months |
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The state-of-the-art Customizable Industrial Grade Burner for Vacuum Furnace Applications from Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation and efficiency. This remarkable burner features a sophisticated central column cyclone, complete with an observation hole, a precise fire detection and control system, and a reliable pilot lamp. Complemented by a simplified tube, the burner also includes a gas gun intricately designed with both inner and outer components, alongside an adaptable air regulating mechanism for optimal performance. The inclusion of a flue gas circulation system ensures comprehensive functionality. By integrating cutting-edge technologies from both domestic and international sources, such as air and fuel classification, rich-lean combustion techniques, and innovative flue gas recirculation, this burner expertly generates a vortex flame within the furnace. This technology significantly diminishes both the flame's length and the flame center temperature. Through advanced segmented combustion, it dramatically curtails the production of NOx, effectively minimizing NOx emissions in the flue gas, ensuring a cleaner and more sustainable operation.
| No. | Item | Material and specifications |
| 1 | The rising section of the air gun tube (with consistent requirements for the pilot light) | 06Cr19Ni10 |
| 2 | Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) | 06Cr25Ni20 |
| 3 | Fire pot brick | LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC |
| 4 | Inside and outside the cylinder, regulating butterfly valve | Q235B, thickness of steel plate≥5mm |
| 5 | Wind regulating rotating shaft | 06Cr19Ni10 |
| 6 | Shell insulation and soundproofing material | Aluminum silicate fiber (refractory temperature 1200-1400 ºC) |
| 7 | Metal hose | 06Cr19Ni10, equipped with matching connectors or flanges |
| Composition, mol% | Condition 1 | Condition 2 | ||
| Natural gas | Desorbed gas | Natural gas | Desorbed gas | |
| H2 | 31.13 | 32.44 | ||
| CO | 7.02 | 6.02 | ||
| CO2 | 0.871 | 44.68 | 0.871 | 47.45 |
| H2O | 0.92 | 0.94 | ||
| CH4 | 94.584 | 15.5 | 94.584 | 12.4 |
| C2H6 | 2.586 | 2.586 | ||
| C3H8 | 0.525 | 0.525 | ||
| NC4 | 0.067 | 0.067 | ||
| IC4 | 0.069 | 0.069 | ||
| IC5 | 0.030 | 0.030 | ||
| NC5 | 0.024 | 0.024 | ||
| C6H14 | 0.064 | 0.064 | ||
| N2 | 0.181 | 0.76 | 0.181 | 0.75 |
| O2 | ||||
| Total flow rate, Kmol/h | 204.75 | 196.47 | ||
| Temperature, ºC | 40 | 40 | 40 | 40 |
| Pressure, Mpa.G | 0.3 | 0.005~0.03 | 0.3 | 0.005~0.03 |
2. Company Qualifications
1) Zhongding Green Heating Furnace 95+ TechnologyZhongding offers a complete suite of 95+ technological advantages, setting a new benchmark in the industry.
a. Our heating furnace surpasses expectations with a thermal efficiency exceeding 95%, a testament to our innovation.
b. Achieving ultra-low NOx and CO emissions, we are committed to preserving the environment.
c. Flue gas temperatures are reduced to an impressive sub-80 ºC level, reflecting our advanced technology.
d. We embrace and drive the global goals of carbon neutrality and peak carbon emissions, leading by example.
2) Flue Gas Waste Heat Recovery Technology
Discover the four major advantages of our pioneering gas waste heat recovery technology:
a. Exceptional applicability across a broad range of industrial settings, maximizing utility and adaptability.
b. Engineered for superior heat exchange efficiency, our technology elevates the heating furnace's thermal efficiency by 3%, optimizing performance.
c. Our technology ensures a low exhaust temperature, is resistant to dew point corrosion, and maintains a low pressure drop, enhancing durability and reliability.
d. It prevents scaling and dust accumulation, features variable frequency regulation, and promises simple maintenance, reducing operational complexities.
1. We are committed to ensuring that all our products meet the highest standards of quality, precisely aligning with the intricate design, meticulous construction, and stringent usage requirements.
2. Our team of seasoned technical experts will be dispatched to deliver complimentary on-site guidance, addressing any unforeseen issues during equipment installation and trial operation. This support extends throughout the entire trial period and a generous 12-month quality assurance term commencing from the date of commissioning. Should any manufacturing defects arise during this period, we pledge our full responsibility to either repair or replace the product at no extra cost. For issues stemming from incorrect usage by the buyer, we offer our adept services at a reasonable charge.
3. During the product installation phase, we promise to offer on-site services and ensure meticulous supervision to guarantee impeccable installation quality.
4. Within the warranty span, should any manufacturing quality issues be identified while the equipment is operational, our rapid response team will act within 8 hours of receiving notice from the buyer. For domestic resolutions, we guarantee arrival at the site within 24 hours to address and rectify the issue at no cost until it is completely resolved. For our international patrons, we initiate remote assistance within 24 hours, striving to resolve the issue promptly. Should remote efforts be insufficient, we will dispatch a dedicated expert overseas at the earliest possible convenience to ensure the issue is fully resolved.
5. We embrace full responsibility for maintaining the integrity of the process guarantee. If any operational deviations occur during the warranty period, we are dedicated to gathering essential data, pinpointing the issue, conducting thorough analyses, and implementing necessary amendments to ensure that process performance parameters are met with precision.
Q1: Why is the price range of your product so wide?
A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.
Q2: What products does your company mainly produce?
A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.
Q3: What are your product advantages?
A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.
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