Premium Durable Industrial Grade Burner for High Efficiency Furnaces

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Premium Durable Industrial Grade Burner for High Efficiency Furnaces
  • Premium Durable Industrial Grade Burner for High Efficiency Furnaces
  • Premium Durable Industrial Grade Burner for High Efficiency Furnaces
  • Premium Durable Industrial Grade Burner for High Efficiency Furnaces
  • Premium Durable Industrial Grade Burner for High Efficiency Furnaces
  • Premium Durable Industrial Grade Burner for High Efficiency Furnaces
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ1.36
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our Premium Durable Industrial Grade Burner for Vacuum Furnaces, a masterpiece of engineering excellence crafted by Hunan Zhongding Thermal Technology Co., Ltd. Designed for high-efficiency operations, this top-tier burner brings you the ultimate in power and precision. Embrace the future of industrial heating with our innovative, technologically advanced solutions that significantly boost your operational productivity while delivering unmatched energy efficiency. Elevate your energy utilization to new heights with a burner meticulously tailored to meet and exceed the highest standards, revolutionizing the way your industry harnesses energy. Experience unparalleled performance and reliability as you optimize your processes with a burner designed to integrate seamlessly into your existing systems, offering longevity and consistent results. With our product, harness the full potential of your operations, ensuring a sustainable and forward-thinking approach to industrial energy use. Transform your business operations today with our cutting-edge burner, a testament to our commitment to quality and innovation.
Product Description

Discover the unparalleled excellence of the Advanced Waste Oil Burner, a pinnacle of precision and innovation tailored specifically for High Performance Vacuum Furnaces, proudly crafted by Hunan Zhongding Thermal Technology Co., Ltd. This masterpiece exemplifies modern engineering prowess, boasting a robustly designed central column cyclone, an intuitively positioned observation hole, and a cutting-edge fire detection and control system that ensures safety and reliability. The burner is further enhanced with a pilot lamp, significantly boosting ignition efficiency, alongside a streamlined tube that simplifies overall operation. Its dual gas gun design, featuring both inner and outer guns, guarantees optimal fuel delivery, ensuring unrivaled performance at every turn. Key amongst its impressive features is a trailblazing air regulation mechanism paired with an inventive flue gas circulation system, all designed for ultimate efficiency. By leveraging pioneering technologies such as precise air and fuel classification, rich-lean combustion techniques, and advanced flue gas recirculation, this burner masterfully orchestrates a dynamic vortex flame within the furnace. This intricately crafted design not only effectively reduces flame length but also substantially lowers the flame center temperature, achieving extraordinary combustion performance. Further elevating its eco-friendly credentials, the burner employs strategic segmented combustion to dramatically cut NOx generation, resulting in significantly lower NOx emissions in the flue gas. This sets a new standard for environmentally-conscious industrial heating solutions. Embrace the synergy of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is meticulously refined to achieve unmatched excellence.

Detailed Photos

Premium Durable Industrial Grade Burner for High Efficiency FurnacesPremium Durable Industrial Grade Burner for High Efficiency Furnaces

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on a journey through engineering excellence with our state-of-the-art design, where innovation meets complexity. Our meticulously crafted architecture is designed to deliver unparalleled efficiency and steadfast reliability, ensuring your systems are always operating at their best.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Unveil the robust and precise technical specifications that drive superior performance, guaranteeing seamless compatibility with the latest high-performance vacuum furnaces.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Discover the exceptional attributes that distinguish this burner, underscoring its leadership in adaptability and superior operational flexibility.

1) Experience unparalleled versatility with a burner that adapts effortlessly to a comprehensive array of fuel types, demonstrating impressive operational flexibility to meet the varied demands of industrial applications.
2) Expertly engineered for seamless integration with various fuel gases, this burner offers unmatched versatility and user-friendliness across numerous applications.
3) Opt for specifications ranging from 1.0MW to 10.0MW, with bespoke customization available to meet specific needs and specialized demands.
4) Adjust your operations with an adaptable flame length of 1.5 to 4.5 meters, providing precise control suited for a variety of dynamic operational settings.
5) Ensure a precise fit for various applications with flame diameters ranging from 0.5 to 1.5 meters, delivering optimal performance tailored to your specific needs.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by maintaining rigorous control over emissions and particulates, ensuring compliance and dedication to environmental responsibility.

Oxygen content in flue gas (O2): Precisely maintained at 3% (mol dry basis) to ensure optimal combustion conditions and efficiency, facilitating superior performance.
NOx concentration: Stringently capped at ≤ 100mg/Nm³, aligning with rigorous environmental safety and sustainability standards.
CO concentration: Carefully controlled to ≤ 50mg/Nm³, significantly curbing carbon monoxide emissions for cleaner, more sustainable operations.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, reducing environmental impact and ensuring compliance with rigorous air quality regulations.
Unburned Hydrocarbons: Maintained rigorously at ≤ 20mg/Nm³, demonstrating our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental health.
Our Advantages
1. Unparalleled Company Strength
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of industrial prowess with a formidable registered capital of 46 million RMB. Our operations span a vast 12,000-square-meter production complex, cementing our role as pioneering leaders in the R&D, design, and manufacture of cutting-edge auxiliary equipment. Our portfolio boasts petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a wide variety of sophisticated furnace accessories. With a remarkable annual production capacity of 5,000 burners, 100 rotary air preheaters, and 100 high-caliber heating and aluminum melting furnaces, we secure an impressive annual sales revenue of 200 million RMB. Our innovation is showcased through 1 software copyright, 12 invention patents, and over 120 utility model patents. We proudly collaborate with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Recognized by titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise,' we consistently push the boundaries of excellence.
Premium Durable Industrial Grade Burner for High Efficiency Furnaces


2. Exemplary Company Credentials

Premium Durable Industrial Grade Burner for High Efficiency FurnacesPremium Durable Industrial Grade Burner for High Efficiency FurnacesPremium Durable Industrial Grade Burner for High Efficiency Furnaces

3. Trailblazing Product Advantages

1) Zhongding's Groundbreaking Green Heating Furnace 95+ Technology
Premium Durable Industrial Grade Burner for High Efficiency FurnacesUnlock the Full Spectrum of Zhongding 95+ Advanced Technological Superiority

a. Experience thermal efficiency levels that exceed an extraordinary 95% for our heating furnaces.
b. Guarantee ultra-low emissions of NOx and CO, setting unprecedented ecological benchmarks.
c. Expertly lower flue gas temperatures to below 80ºC, ensuring peak energy efficiency.
d. Embrace the innovative principles of carbon neutrality and peak carbon emissions management.

2) Pioneering Flue Gas Waste Heat Recovery Technology

Benefit from Four Exceptional Advantages:

a. Broad applicability across diverse operational environments.
b. Exceptional heat exchange efficiency, enhancing furnace thermal performance by an additional 3%.
c. Remarkably low exhaust temperatures, superior resistance to dew point corrosion, and a minimal pressure drop.
d. No scaling or dust accumulation; enjoy variable frequency regulation and straightforward maintenance.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we are passionately committed to delivering an unrivaled level of precision in our products. Each piece is crafted to consistently satisfy and exceed the most demanding standards of design, construction, and usage, embodying our unwavering dedication to excellence.

2. Our esteemed service promise includes deploying our elite technical team, free of charge, to provide on-site assistance, ensuring seamless installation and flawless trial operation of your equipment. Revel in the assurance of our all-encompassing 12-month quality guarantee, commencing from the day your equipment is commissioned. If any manufacturing quality concerns arise within this period, we vow to execute immediate repair or replacement at no cost. For issues stemming from improper use, our specialized services are available at exceptionally competitive rates, underscoring our relentless commitment to customer satisfaction.

3. We solemnly pledge our presence on-site throughout the installation phase, offering meticulous oversight to uphold the pinnacle of installation quality, further cementing our commitment to excellence.

4. During the warranty period, should any manufacturing quality discrepancies be detected in your equipment, our pledge is to act with remarkable swiftness, responding within just 8 hours of notification. Our expert team will arrive on-site within 24 hours domestically to resolve the issue at no expense, ensuring your complete satisfaction. For our international clientele, we provide immediate remote assistance within 24 hours. If the issue remains unresolved, we will deploy a specialized technician overseas to deliver thorough support, ensuring a comprehensive resolution.

5. Hunan Zhongding Thermal Technology Co., Ltd. wholeheartedly accepts the responsibility of preserving process integrity guarantees. In the event of performance deviations within the warranty period, we will diligently gather pertinent data, conduct exhaustive analysis, and implement essential adjustments to not only meet but consistently exceed expected process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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