Versatile Burner with Oven for Efficient Industrial Heating Needs

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.12
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our state-of-the-art Industrial Ultra Low NOx Heating Furnace Burner: the ultimate solution for sleek, efficient heating across diverse industrial applications. Engineered to perfection, this innovative burner guarantees optimal performance and minimal environmental impact, meeting your heating requirements with unmatched precision and reliability.

Product Description

Introducing our high-efficiency, energy-saving, and ultra-clean technology burner, designed for the future of industrial heating-a masterpiece of innovative engineering from Hunan Zhongding Thermal Technology Co., Ltd. This groundbreaking burner achieves ultra-low nitrogen oxide emissions by harnessing the power of cutting-edge combustion technology and meticulously optimized systems for industrial and heating furnaces. By integrating the sophisticated techniques of staged combustion, multiple combustion phases, and precise oxide supply, alongside the flame plasticity of braze bricks and strategic flue gas reflux, this burner achieves ultra-adiabatic combustion. The result? A significant reduction in flame center and localized high temperatures, ensuring an extraordinary performance with ultra-low NOx emissions. Our Versatile Burner with Oven is not just a product but a promise of efficiency and sustainability, setting a new standard in industrial heating solutions.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra Low NOx Burner Characteristics

1) Our innovative burner disperses fuel strategically in space, significantly lowering the flame's central temperature. This ensures a more efficient combustion process and reduces NOx emissions dramatically.
2) Experience a remarkably stable flame, expertly mixed with secondary gas to facilitate further combustion, thus ensuring complete and efficient combustion processes.
3) With an advanced heat exchange process, flue gas effectively transfers heat to both the gas and combustion air. By increasing the inlet temperature, we enable enhanced and efficient combustion.
4) The unique shape of our brazier brick is designed to influence fluid flow, skillfully modifying the shape of the spreading flame for optimal performance.
5) Our system ingeniously switches the fuel supply on the ring based on specific guidelines, achieving a swirling flame that skillfully prevents furnace flame erosion and enhances longevity.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): 3% (mol dry basis). Our precise control over oxygen content ensures efficient energy use and reduces emissions.
NOx concentration: 50mg/Nm³. Achieving this low level showcases our commitment to environmentally friendly and sustainable industrial solutions.;
CO concentration: 40mg/Nm³. This low concentration level guarantees clean combustion and reduced carbon footprint.;
Particulate matter: ≤ 20mg/Nm³; Utilizing cutting-edge technology, we minimize particulate emissions, ensuring a cleaner atmosphere.
Unburned hydrocarbons: ≤ 20mg/Nm³. Our advanced systems ensure hydrocarbons are efficiently burned, minimizing emissions for a sustainable environment.

Our Advantages

1. Unyielding Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a commanding registered capital of 46 million RMB with an expansive 12,000 square meter production plant. We are at the forefront of innovation, specializing in the R&D, design, and manufacturing of cutting-edge auxiliary equipment that includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a suite of furnace accessories. Our robust production capabilities enable us to produce 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces annually, contributing to a remarkable average annual sales revenue of 200 million RMB. Our prestigious portfolio includes one software copyright, 12 invaluable invention patents, and over 120 utility model patents. We are pioneers in industry-academia collaboration, partnering with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Our excellence has been recognized with accolades such as the "Specialized, Refined, Unique and New" Demonstration Enterprise and the "National Specialized, Refined, Unique and New Small Giant Enterprise" titles.

2. Prestigious Company Qualifications

3. Distinctive Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding 95+ encompasses a suite of cutting-edge technological advantages:

a. Elevating thermal efficiency of heating furnaces to an impressive 95% and beyond;
b. Achieving ultra-low NOx and COe emissions, setting new environmental standards;
c. Ensuring flue gas temperatures drop below an efficient 80 ºC;
d. Committing to the principles of carbon neutrality and peak carbon emissions.

2) Innovative Flue Gas Waste Heat Recovery Technology

Four Pillars of Excellence:

a. Universally applicable across a myriad of environments;
b. Exceptional heat exchange efficiency, boosting thermal efficiency by an additional 3%;
c. Low exhaust temperatures with resistance to dew point corrosion and minimal pressure drop;
d. Prevents scaling and dust accumulation, featuring variable frequency regulation and effortless maintenance.

After Sales Service

1. We guarantee that our products are crafted to perfection, ensuring they meet all design, construction, and specific usage requirements seamlessly.

2. Our team of seasoned technical experts will be on-site, providing complimentary guidance and resolving any issues during equipment installation and trial operation. We commit to a 12-month quality assurance period from the date of commissioning. Should any manufacturing quality issues arise within this period, we will offer free repairs or replacements. In cases of problems due to buyer misuse, paid services are available.

3. Our professional on-site services are designed to ensure flawless installation, effectively supervising and maintaining the highest quality standards throughout the process.

4. During the warranty period, should any manufacturing defects arise, we pledge to respond within 8 hours of receiving the buyer's communication and will be on-site within 24 hours if located in China, providing free solutions until resolved. For international customers, we initiate remote assistance within 24 hours and if unresolved, dispatch a specialist promptly to ensure complete resolution.

5. We take full responsibility for guaranteeing the operational process. If there are any deviations in performance during the warranty period, we will diligently gather data, identify issues, analyze further, and implement necessary modifications to achieve optimal process performance.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.