High-Efficiency Low Nox Industrial Burners for Atmospheric Furnaces

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ4.31
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Product Description

The high-efficiency energy-saving and ultra clean technology burner with ultra-low nitrogen oxide emissions is based on the technical principle of optimizing the combustion technology and combustion system of industrial furnaces and heating furnaces. Through the combination of staged combustion, multiple combustion, oxide supply, flame plasticity of braze bricks, flue gas reflux, ultra adiabatic combustion and other technologies, the flame center temperature or local high temperature is reduced to achieve ultra-low NOx emissions.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

  2.Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra low NOx burner characteristics

1) Disperse the fuel in space for supply, effectively reducing the temperature at the center of the flame.;
2) Stable flame, mixed with secondary gas for further combustion, promoting complete combustion;
3) The flue gas will undergo heat exchange, transferring heat to the gas and combustion air.--an increase in inlet temperature will enhance combustion;
4) The effect of the shape of the brazier brick on fluid flow can intervene in the shape of the spreading flame;
5) By switching the fuel supply on the ring according to specific rules, a swirling flame can be achieved, which can avoid furnace flame erosion.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): 3% (mol dry basis)
NOx concentration: 50mg/Nm ³;
CO concentration: 40mg/Nm ³;
Particulate matter: ≤ 20mg/Nm ³;
Unburned hydrocarbons: ≤ 20mg/Nm ³

Our Advantages

1. Company strength
 

Our company was founded in 2007 with a registered capital of 46 million RMB and currently has a production plant of 12000 square meters. We specialize in R&D, design, and manufacturing of auxiliary equipments such as petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. It has an annual production capacity of 5000 sets of burners, 100 sets of rotary air preheaters, and 100 sets of heating furnaces and other aluminum melting furnaces, with an average annual sales revenue of 200 million RMB. We own 1 software copyright, 12 invention patents, and over 120 utility model patents.  Our company extensively conducts industry academia research and has established partnerships with universities such as Beijing University of Science and Technology, China University of Petroleum, etc. Since its establishment, it's successively won the titles of "Specialized, Refined, Unique and New" Demonstration Enterprise, "National Specialized, Refined, Unique and New Small Giant Enterprise".

2. Company qualifications

  3. Product advantages
 

1)Zhongding green heating furnace 95+ technology
Zhongding 95+ complete set of technological advantages

a.The thermal efficiency of the heating furnace has been increased to over 95%;
b.Ultra low NOx and ultra-low Coe emissions;
c.The flue gas drops below 80 ºC;
d. Implement the concept of carbon neutrality and peak carbon emissions;

2)Flue gas waste heat recovery technology

Four major advantages:

a. Wide applicability;
b. High heat exchange efficiency, increasing the heating furnace's thermal efficiency by 3%;
c. Low exhaust temperature, resistance to dew point corrosion, and low pressure drop;
d.No scaling or dust accumulation; Variable frequency regulation and simple maintenance

After Sales Service

1. We shall ensure that the quality of the supplied products meets the design, construction, and usage requirements;

2. We shall dispatch experienced technical personnel to provide free on-site guidance and solve any problems discovered during the equipment installation and trial operation process, until the trial operation and quality assurance period is 12 months from the date of equipment commissioning. If any manufacturing quality problems occur during the quality assurance period, we'll  be responsible for free repair or replacement. We can provide paid services in case of problems arising from improper use by the buyer.

3. We shall provide on-site services during the installation process of their products and effectively supervise the installation quality.

4. During the warranty period, if any manufacturing quality problems are found during the operation of the equipment, we shall respond within 8 hours after receiving the buyer's letter or telegram, and arrive at the site within 24 hours( in China)  to solve the problem free of charge until the problem is eliminated. For foreign customers, we will initiate remote assistance within 24 hours to try to solve the problem. If the problem cannot be resolved, we will arrange for a dedicated person to go abroad as soon as possible to assist in resolving the issue until it is resolved.

5. We shall bear the responsibility for the relevant process guarantee. If there is a deviation in operational performance during the warranty period, we'll do our best to collect the necessary data, identify the problem, conduct further analysis, and make necessary modifications to meet the process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.