Versatile Gas Burner with Oven for Industrial Heating Equipment Needs

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.14
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Industrial Ultra Low Emission Burner for Environmentally Friendly Heating Solutions: Discover the pinnacle of eco-conscious engineering with our Industrial Ultra Low Emission Burner. Tailored for those who prioritize sustainability without compromising on efficiency, this cutting-edge burner is a testament to innovation in industrial heating. Embrace a cleaner future with our environmentally responsible heating solutions that not only reduce emissions but also optimize performance.

Product Description

Unveiling an innovative marvel in industrial heating solutions: Our high-efficiency, energy-saving, and ultra-clean Versatile Gas Burner with Oven is a testament to cutting-edge technological advancements. Specifically engineered to achieve ultra-low nitrogen oxide emissions, this burner exemplifies the pinnacle of combustion technology optimization. Our sophisticated design incorporates an array of state-of-the-art features, including staged combustion, multiple combustion processes, enhanced oxide supply, and the flame plasticity of braze bricks. The integration of flue gas reflux and ultra-adiabatic combustion techniques ensures a marked reduction in the flame center temperature or hotspots, thereby achieving unparalleled ultra-low NOx emissions. Experience the revolution in industrial heating with our technology that sets a new standard for environmental responsibility and operational efficiency.

Detailed Photos

Product Parameters

1. Detailed Insight into Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Defining Features of the Ultra-Low NOx Burner

1) Expertly designed to disperse the fuel within the space, this technology effectively reduces the central flame temperature, enhancing efficiency.;
2) Ensures a stable flame by incorporating mixed secondary gas, facilitating further combustion and promoting complete burn efficiency;
3) The flue gas undergoes a meticulous heat exchange, transferring heat to both the gas and combustion air-this increase in inlet temperature significantly enhances the combustion efficacy;
4) The strategic design of the brazier brick shape influences fluid dynamics, allowing for intervention in the flame's dispersion, optimizing combustion;
5) By meticulously adjusting the fuel supply on the ring in accordance with specific methodologies, a swirling flame effect is achieved, minimizing the risk of furnace flame erosion.

4. Robust Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): Precisely maintained at 3% (mol dry basis) for optimal performance
NOx Concentration: Maintained at a minimal 50mg/Nm ³ for eco-friendly operations;
CO Concentration: Optimized to 40mg/Nm ³ to ensure efficient and clean combustion;
Particulate Matter: Kept at ≤ 20mg/Nm ³, ensuring minimal environmental impact;
Unburned Hydrocarbons: ≤ 20mg/Nm ³ for superior environmental safety and compliance

Our Advantages

1. Robust Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a titan in the industry, with a robust registered capital of 46 million RMB and an impressive production facility sprawling across 12,000 square meters. Our expertise lies in the R&D, design, and manufacturing of auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a diverse range of furnace accessories. Boasting an annual production prowess of 5,000 burners, 100 rotary air preheaters, and 100 heating furnaces, we drive an average annual sales revenue of 200 million RMB. Our intellectual property portfolio includes one software copyright, 12 pioneering invention patents, and over 120 utility model patents. By fostering dynamic industry-academia collaborations, we have partnered with prestigious institutions such as Beijing University of Science and Technology and the China University of Petroleum. Our distinguished accolades include the prestigious titles of "Specialized, Refined, Unique, and New" Demonstration Enterprise and "National Specialized, Refined, Unique, and New Small Giant Enterprise."

2. Prestigious Company Qualifications

3. Remarkable Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Unrivaled 95+ Technological Edge by Zhongding

a. Exceptional thermal efficiency, elevating the heating furnace to over 95%;
b. Ultra-low NOx emissions combined with ultra-low COe emissions, setting new standards;
c. A remarkable reduction in flue gas temperature below 80 ºC;
d. Pioneers in carbon neutrality and peak carbon emissions implementation;

2) Advanced Flue Gas Waste Heat Recovery Technology

Four Key Advantages:

a. Universally applicable across diverse applications;
b. Superior heat exchange efficiency, enhancing thermal efficiency by an additional 3%;
c. Low exhaust temperatures, resistant to dew point corrosion, with minimal pressure drops;
d. No scaling or dust accumulation; equipped with variable frequency regulation for effortless maintenance

After Sales Service

1. We guarantee the excellence of our products, ensuring they meet design, construction, and usage standards seamlessly.

2. Our team of seasoned technical experts is committed to providing complimentary on-site guidance throughout the equipment installation and trial phases. Should any quality issues originate from our manufacturing during the 12-month quality assurance period following commissioning, we will offer complimentary repair or replacement services. For concerns arising from improper use by the buyer, we extend our services on a paid basis.

3. We promise rigorous on-site supervision during product installations, ensuring top-notch installation quality is achieved.

4. In the event of manufacturing-related quality issues within the warranty period, our rapid response team is ready to act. We pledge to respond within 8 hours of notification, reaching the site within 24 hours for issues within China, ensuring a swift resolution at no additional cost. For our valued international clients, we offer remote troubleshooting within 24 hours. If necessary, we will deploy a specialist abroad to resolve the issue until complete satisfaction is achieved.

5. We take full responsibility for ensuring the process meets operational guarantees. Should there be any deviations in performance during the warranty period, we are dedicated to gathering essential data, pinpointing the cause, conducting thorough analyses, and implementing the necessary adjustments to meet specified performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.