Waste Oil Burner and Gas Burner for Custom Industrial Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ12.36
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our state-of-the-art Industrial Ultra Low Emission Burner, meticulously engineered to provide cutting-edge, environmentally friendly heating solutions. This innovative product is designed to seamlessly integrate into a variety of industrial applications, ensuring efficient energy use and significantly reducing emissions. Experience the future of sustainable heating with our advanced technology, tailored to meet the high standards of modern environmental regulations.

Product Description

Our Waste Oil Burner and Gas Burner for Custom Industrial Solutions is meticulously designed with groundbreaking technology that exemplifies high-efficiency energy conservation and ultra-clean combustion capabilities. This innovative burner is engineered to achieve remarkably low nitrogen oxide (NOx) emissions by refining the combustion techniques and systems used in industrial and heating furnaces. By integrating advanced technologies such as staged and multiple combustion processes, optimized oxide supply, innovative flame plasticity with braze bricks, flue gas recirculation, and ultra-adiabatic combustion, we significantly lower the flame center temperature or any local high temperatures. This comprehensive approach is what enables us to accomplish ultra-low NOx emissions, setting a new standard in environmental compliance and operational efficiency.

Detailed Photos

Product Parameters

1. Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics

1) Ingeniously disperses fuel in space to supply, significantly reducing the temperature at the flame's core, ensuring efficient performance.
2) Ensures a stable flame that mixes with secondary gas for enhanced combustion, promoting an impeccable and complete burn.
3) Flue gases exchange heat, transferring warmth to both gas and combustion air-elevating the inlet temperature to bolster combustion efficacy.
4) The shape of the brazier brick significantly influences fluid flow, allowing for strategic intervention to optimize the spreading flame's shape.
5) By expertly switching the fuel supply on the ring following specific rules, a swirling flame is achieved, ingeniously averting furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): 3% (mol dry basis), ensuring optimal combustion efficiency.
NOx concentration: 50mg/Nm³, incredibly low emission levels for an environmentally friendly operation.;
CO concentration: 40mg/Nm³, maintaining a safe and clean combustion process.;
Particulate matter: ≤ 20mg/Nm³, ensuring minimal particulate emissions for a cleaner environment;
Unburned hydrocarbons: ≤ 20mg/Nm³, guaranteeing a thorough and efficient combustion process.

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts an impressive registered capital of 46 million RMB and operates a sprawling 12,000 square meter production facility. Our expertise lies in the innovative R&D, design, and manufacturing of essential auxiliary equipment, including petrochemical heating furnaces, industrial burners, regenerative air preheaters, and an array of furnace accessories. Our robust annual production capacity reaches 5,000 burner units, 100 rotary air preheaters, and 100 heating furnaces, including aluminum melting furnaces, fueling an impressive average annual sales revenue of 200 million RMB. Our intellectual property portfolio includes 1 software copyright, 12 inventive patents, and over 120 utility model patents. Embedding industry-academia collaboration at the core, we've forged alliances with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum. Our accolades include being honored as a 'Specialized, Refined, Unique, and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique, and New Small Giant Enterprise.'

2. Prestigious Company Qualifications

3. Superior Product Advantages

1) Pioneering Zhongding Green Heating Furnace 95+ Technology
Extraordinary Edge of Zhongding 95+ Technology

a. Elevating thermal efficiency of our heating furnace to an exceptional 95% and beyond;
b. Achieving ultra-low NOx emissions and impressively low COe emissions;
c. Flue gas temperatures plummet below a remarkable 80 ºC;
d. Committed to carbon neutrality and achieving peak carbon emissions goals;

2) Innovative Flue Gas Waste Heat Recovery Technology

Four Prime Advantages:

a. Exceptionally wide applicability for diverse industrial needs;
b. Elevated heat exchange efficiency, boosting heating furnace thermal efficiency by an additional 3%;
c. Maintaining low exhaust temperatures, showcasing resistance to dew point corrosion, and minimal pressure drop;
d. Free from scaling or dust build-up; features variable frequency regulation and straightforward maintenance.

After Sales Service

1. We guarantee that our Waste Oil Burner and Gas Burner for Custom Industrial Solutions will meet all design, construction, and operational specifications, ensuring they excel in performance and reliability.

2. Our commitment includes dispatching seasoned technical experts on-site to offer complimentary guidance during installation and address any anomalies encountered during equipment setup and preliminary tests. This dedication extends throughout the 12-month quality assurance period from the equipment commissioning date. Should any manufacturing defects arise within this period, we pledge to provide complimentary repairs or replacements. Additionally, should any issues result from user mishandling, we offer assistance at competitive rates.

3. We are devoted to delivering comprehensive on-site support throughout the installation phase, ensuring rigorous oversight to uphold superior installation quality.

4. Within the warranty timeframe, any manufacturing defects identified during equipment operation will prompt a swift response. We will address any issues within 8 hours upon receiving notification and arrive on site within 24 hours (within China) to resolve the problem at no cost. For international clients, remote assistance will commence within 24 hours to attempt resolution. If unresolved, we will deploy a specialist overseas promptly to ensure comprehensive resolution.

5. We are fully accountable for guaranteeing process reliability. Should any performance deviations occur during the warranty period, we will diligently collect data, pinpoint issues, conduct in-depth analysis, and implement necessary modifications to conform to desired performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.