Basic Info.
After-sales Service
Free on-Site Guidance to Solve Problems Discovered
Type
Ultra Low Nox Burner
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Trademark
Zhongding Regong
Transport Package
Wooden Box
Specification
Composite components
Product Description
Discover the unparalleled efficiency and eco-friendly performance of our Industrial Ultra Low Emission Burner, specifically engineered to revolutionize heating solutions. Tailored for those who prioritize sustainability, this advanced burner seamlessly integrates into your systems to provide environmentally conscious heating without compromising on power or reliability. Experience the future of clean energy today with our state-of-the-art technology designed to meet the highest standards of environmental responsibility.
Product Description
Introducing our revolutionary Industrial Gas Burner and Oil Burner for Waste Oil Recycling by Hunan Zhongding Thermal Technology Co., Ltd. Our burners integrate cutting-edge, high-efficiency energy-saving technology with ultra-clean performance, boasting ultra-low nitrogen oxide emissions. These burners are engineered on a sophisticated technical foundation that optimizes both the combustion technology and systems within industrial and heating furnaces. By employing a fusion of advanced methodologies such as staged and multiple combustions, strategic oxide supply, and flame plasticity through braze bricks, these burners ensure superior performance. The incorporation of flue gas reflux, ultra-adiabatic combustion, and additional innovations serves to strategically lower the flame center temperature or local high temperatures. As a result, our burners achieve remarkably low NOx emissions, setting a new benchmark for eco-friendly industrial combustion solutions.
Detailed Photos
Product Parameters
1. Comprehensive Details and Specifications of Burner Internals
Dehydration heating furnace |
No. | Burner data | Burner parameters |
1 | Single burner heat generation (design/normal/minimum) MW | 2.28/1.51/0.46 |
2 | Fuel gas pipeline network pressure (MPa) | 0.05~0.2 |
3 | Fuel gas | Refer to the fuel gas data sheet |
4 | Excess air coefficient % | ≤1.15 |
5 | Ventilation form | force-ventilate |
6 | Flame shape | round |
7 | Installation position | furnace bottom |
2. Technical Parameters of the Burner: A Detailed Overview
Composition, mol% | Condition 1 | Condition 2 | Condition 3 | Condition 4 | Condition 5 | Condition 6 |
SOR | EOR | SOR-PSA DOWN | EOR-PSA DOWN | Start-Up(LPG) | Start-Up(Natural gas) |
H2O | 0.04 | 0.03 | 0.01 | 0.01 | 0 | 0 |
H2 | 41.47 | 23.67 | 88.13 | 75.57 | 0 | 0 |
N2 | 3.18 | 4.29 | 0.68 | 1.37 | 0 | 0.2 |
CO | 10.96 | 6.99 | 2.34 | 2.24 | 0 | 0 |
CO2 | 1.18 | 1.03 | 0.32 | 0.33 | 0 | 0 |
CH4 | 21.37 | 37.01 | 3.98 | 11.84 | 0 | 91.53 |
C2H2 | 0 | 0 | 0 | 0 | 0 | 0 |
C2H4 | 0.99 | 7.42 | 0.21 | 2.37 | 0 | 0 |
C2H6 | 1.31 | 7.26 | 0.24 | 2.32 | 0 | 6.38 |
C3H6 | 10.14 | 5.76 | 2.17 | 1.84 | 1.04 | 0 |
C3H8 | 7.8 | 4.45 | 1.66 | 1.42 | 35.79 | 1.39 |
Isobutane | 0.82 | 1.52 | 0.17 | 0.49 | 0.03 | 0.2 |
2-methylpropene | 0.42 | 0.57 | 0.09 | 0.18 | 62.5 | 0 |
1-Butene | 0.42 | 0 | 0 | | 0.02 | 0.29 |
Butane | 0.01 | 0 | 0 | | | 0 |
C5H12 | 0 | 0 | 0 | | 0.59 | 0.02 |
Total, mol% | 100 | 100 | 100 | 100 | 100 | 100 |
NOx guarantee value (mg/Nm) | <80 | <80 | <80 | <80 | <150 | <80 |
CO guarantee value (mg/Nm) | <50 | <50 | <50 | <50 | <50 | <50 |
Guaranteed value of particulate matter (mg/Nm) | <20 | <20 | <20 | <20 | <20 | <20 |
SO2 guarantee value (mg/Nm) | <30 | <30 | <30 | <30 | <30 | <30 |
3. Ultra Low NOx Burner Characteristics: A New Standard of Efficiency
1) Fuel dispersal in space ensures an optimal supply, significantly diminishing the flame's central temperature;
2) The flame remains stable, beautifully blended with secondary gas for enhanced combustion, ensuring complete fuel utilization;
3) Flue gas undergoes strategic heat exchange, effectively transferring warmth to the gas and combustion air, boosting the inlet temperature and thereby enhancing combustion performance;
4) The design of the brazier brick critically influences fluid flow, offering control over the flame's spread and shape;
5) By strategically alternating the fuel supply on the ring, according to specific parameters, a swirling flame can be achieved, expertly preventing furnace flame erosion.
4. Smoke Assurance Indicators: Ensuring Air Purity
Oxygen content in flue gas (O2): precisely maintained at 3% (mol dry basis) for optimal combustion;
NOx concentration: expertly controlled at 50mg/Nm³, setting a benchmark for minimal emissions;;
CO concentration: precisely regulated at 40mg/Nm³ for cleaner emissions;;
Particulate matter: maintained at a minimal ≤ 20mg/Nm³ for cleaner air quality;
Unburned hydrocarbons: limited to ≤ 20mg/Nm³ to ensure efficient combustion and minimal waste output.
Our Advantages
1. Strengthening Our Foundation
Since our establishment in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has grown with a solid foundation, boasting a registered capital of 46 million RMB. Our expansive 12,000-square-meter production facility is dedicated to the R&D, design, and production of essential auxiliary equipment like petrochemical heating furnaces and industrial furnaces. With a remarkable annual production capacity, we manufacture 5,000 burner sets, 100 rotary air preheaters, and 100 heating furnaces, contributing to an impressive average annual sales revenue of 200 million RMB. Our innovation is backed by 1 software copyright, 12 invention patents, and over 120 utility model patents. Collaboration fuels our excellence, as we engage in industry-academia research with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum. Our accolades include the esteemed titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."
2. Credentials That Speak Volumes
3. Unmatched Product Benefits
1) Revolutionizing Heating with Zhongding's Green Furnace 95+ Technology
Zhongding's 95+ Technology: A Hub of Technological Excellence
a. Achieving over 95% thermal efficiency for superior heating performance;
b. Pioneering ultra-low NOx and ultra-low COe emissions for an eco-friendlier approach;
c. Flue gas temperatures reduced to below 80 ºC, setting new standards;
d. Embracing carbon neutrality and spearheading peak carbon emission initiatives;
2) Innovative Flue Gas Waste Heat Recovery Technology
Experience the Four Pillars of Advantage:
a. Versatile applicability across diverse applications;
b. Superior heat exchange efficiency, boosting the heating furnace's thermal efficiency by 3%;
c. Low exhaust temperatures, dew point corrosion resistance, and minimal pressure drop;
d. Free from scaling or dust, featuring variable frequency regulation and ease of maintenance.
After Sales Service
1. We ensure that our supplied products embody the pinnacle of quality, fully meeting design specifications, construction standards, and usage requirements;
2. We deploy seasoned technical experts to offer free, on-site guidance, meticulously addressing any issues encountered during the equipment installation and trial operation phases. This service extends throughout a comprehensive trial operation period and a robust 12-month quality assurance window from the date of commissioning. Should any quality concerns arise from manufacturing defects during this period, we commit to free repair or replacement. Additionally, we offer optional paid support for issues stemming from improper use by the buyer.
3. Our dedicated team is present on-site during installation to deliver unparalleled service and ensure impeccable installation quality through vigilant supervision.
4. Within the warranty period, if our equipment exhibits any manufacturing quality issues, we promise swift action-responding within 8 hours of receiving the buyer's communication, and arriving on-site within 24 hours (domestically) to resolve the issue free of charge. For our valued international clients, we initiate remote support within 24 hours and, if necessary, dispatch a dedicated specialist overseas promptly to ensure the problem is thoroughly addressed.
5. We hold ourselves accountable for ensuring process guarantees. Should there be any deviation in operational performance during the warranty period, we proactively gather essential data, meticulously diagnose the issue, carry out in-depth analyses, and implement necessary adjustments to align with the required process performance parameters.
FAQ
Q1: Why is the price range of your product so wide?
A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.
Q2: What products does your company mainly produce?
A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.
Q3: What are your product advantages?
A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.
Address:
No. 9, Changhu Road, Yueyang District, China (Hunan) Free Trade Zone, Yueyang, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Security & Protection
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000
Company Introduction:
Our company was established in 2007 with a registered capital of 46 million RMB and currently has a production plant of 12000 square meters. We specialize in researching, developing, designing, and manufacturing auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. It has an annual production capacity of 5000 sets of burners, 100 sets of rotary air preheaters, 100 sets of heating furnaces, and other aluminum melting furnaces, with an average annual sales revenue of 200 million RMB. We have 1 software copyright, 12 invention patents, and over 120 utility model patents. Multiple patented products have won national, provincial, and municipal awards. The company extensively conducts industry-university research and establishes cooperation with universities such as Beijing University of Science and Technology, China University of Petroleum, and Changsha University of Technology. Since its establishment, it has successively been awarded the titles of "Specialized, Refined, Special and New" Demonstration Enterprise in Hunan Province, "Hunan Province Recognized Enterprise Technology Center", "Hunan Province Small Giant Enterprise", "National Specialized, Refined, Special and New Small Giant Enterprise", and other honors.