Eco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Eco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments
  • Eco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments
  • Eco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments
  • Eco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments
  • Eco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments
  • Eco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-QL0.14
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Discover the Industrial Ultra Low NOx Heating Furnace Burner, a marvel of engineering designed to elevate the efficiency of your heating equipment. This cutting-edge burner not only minimizes nitrogen oxide emissions, ensuring a cleaner and more sustainable environment, but also optimizes energy consumption for maximum effectiveness. Perfect for industries seeking to enhance their operational efficiency while maintaining an eco-friendly footprint, this furnace burner is an exemplary choice for the discerning professional.
Product Description

Discover the unparalleled innovation of our high-efficiency, energy-saving, and ultra-clean technology burner, meticulously designed to deliver exceptionally low nitrogen oxide emissions. Our state-of-the-art burner technology optimizes the combustion system of industrial and heating furnaces, setting new industry standards in environmental responsibility. Through the strategic integration of advanced techniques, such as staged combustion, multi-phase combustion processes, precise oxide supply, and the innovative plasticity of braze brick flames, we effectively minimize the flame center temperature and localize high temperatures. This engineering marvel also features flue gas reflux and ultra-adiabatic combustion technologies, working in harmony to dramatically reduce NOx emissions to unprecedented ultra-low levels. Elevate your industrial heating solutions with our cutting-edge, eco-friendly equipment, where efficiency meets ecological stewardship.

Detailed Photos

Eco-Friendly Industrial Burner with Superior Efficiency for Heating EquipmentsEco-Friendly Industrial Burner with Superior Efficiency for Heating EquipmentsEco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments

Product Parameters
1. Comprehensive Details and Specifications of Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 2.28/1.51/0.46
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Refer to the fuel gas data sheet
4 Excess air coefficient % ≤1.15
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Cutting-Edge Technical Parameters of the Burner
 
Composition, mol% Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
SOR EOR SOR-PSA DOWN EOR-PSA DOWN Start-Up(LPG) Start-Up(Natural gas)
H2O 0.04 0.03 0.01 0.01 0 0
H2 41.47 23.67 88.13 75.57 0 0
N2 3.18 4.29 0.68 1.37 0 0.2
CO 10.96 6.99 2.34 2.24 0 0
CO2 1.18 1.03 0.32 0.33 0 0
CH4 21.37 37.01 3.98 11.84 0 91.53
C2H2 0 0 0 0 0 0
C2H4 0.99 7.42 0.21 2.37 0 0
C2H6 1.31 7.26 0.24 2.32 0 6.38
C3H6 10.14 5.76 2.17 1.84 1.04 0
C3H8 7.8 4.45 1.66 1.42 35.79 1.39
Isobutane 0.82 1.52 0.17 0.49 0.03 0.2
2-methylpropene 0.42 0.57 0.09 0.18 62.5 0
1-Butene 0.42 0 0   0.02 0.29
Butane 0.01 0 0     0
C5H12 0 0 0   0.59 0.02
Total, mol% 100 100 100 100 100 100
NOx guarantee value (mg/Nm) <80 <80 <80 <80 <150 <80
CO guarantee value (mg/Nm) <50 <50 <50 <50 <50 <50
Guaranteed value of particulate matter (mg/Nm) <20 <20 <20 <20 <20 <20
SO2 guarantee value (mg/Nm) <30 <30 <30 <30 <30 <30

3. Innovative Ultra Low NOx Burner Characteristics

1) Ingeniously disperses fuel across space, effectively mitigating the central flame temperature to enhance safety and efficiency.
2) Ensures a stable flame intermixed with secondary gas, facilitating further combustion and propelling complete combustion for optimal performance.
3) Flue gas engages in sophisticated heat exchange, transferring valuable heat to both gas and combustion air. This process elevates inlet temperatures, thereby boosting combustion efficiency.
4) The meticulously designed shape of the brazier brick significantly influences fluid flow, seamlessly altering the flame's spread to optimize performance.
5) By strategically switching the fuel supply on the ring according to specific principles, it creates a swirling flame, effectively preventing furnace flame erosion for enhanced longevity.

4. Reliable Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): 3% (mol dry basis)
NOx Concentration: 50mg/Nm³;
CO Concentration: 40mg/Nm³;
Particulate Matter: ≤ 20mg/Nm³;
Unburned Hydrocarbons: ≤ 20mg/Nm³
Our Advantages
1. Company strength
Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a robust registered capital of 46 million RMB and operates a sprawling 12,000-square-meter production facility. We are pioneers in the R&D, design, and manufacture of essential auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a variety of furnace accessories. Our impressive production capability churns out 5000 sets of burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces annually, generating a remarkable average sales revenue of 200 million RMB. With a solid intellectual property portfolio comprising 1 software copyright, 12 invention patents, and over 120 utility model patents, we are at the forefront of industry innovation. Our commitment to excellence is further bolstered by strategic collaborations with esteemed universities such as Beijing University of Science and Technology and China University of Petroleum. Recognized for our cutting-edge advancements, we have earned prestigious titles including "Specialized, Refined, Unique and New" Demonstration Enterprise, and "National Specialized, Refined, Unique and New Small Giant Enterprise."
Eco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments


2. Company qualifications

Eco-Friendly Industrial Burner with Superior Efficiency for Heating EquipmentsEco-Friendly Industrial Burner with Superior Efficiency for Heating EquipmentsEco-Friendly Industrial Burner with Superior Efficiency for Heating Equipments

3. Product advantages

1) Zhongding green heating furnace 95+ technology
Eco-Friendly Industrial Burner with Superior Efficiency for Heating EquipmentsThe Zhongding 95+ technology suite embodies unparalleled technological prowess:

a. Elevating the thermal efficiency of our heating furnaces to a staggering 95% and beyond;
b. Achieving ultra-low NOx and ultra-low CO emissions, setting new benchmarks in environmental responsibility;
c. Ensuring flue gas temperatures plummet below 80 ºC, optimizing energy conservation;
d. Championing the global movement towards carbon neutrality and peak carbon emissions;

2) Flue gas waste heat recovery technology

This innovative technology offers four compelling benefits:

a. Universally applicable across diverse industrial settings, enhancing operational flexibility;
b. Maximizing heat exchange efficiency, boosting heating furnace thermal efficiency by an impressive 3%;
c. Designed with a low exhaust temperature, it effectively resists dew point corrosion and maintains a low pressure drop;
d. Withstanding the challenges of scaling and dust accumulation, it features variable frequency regulation and effortless maintenance.

After Sales Service

1. We are committed to ensuring that our products embody exceptional quality, meticulously fulfilling all design, construction, and usage standards.

2. Our team of seasoned technical experts will be dispatched to provide complimentary on-site guidance, addressing any issues that arise during the installation and trial operation phases. From the initial commissioning, our quality assurance extends over a robust 12-month period. Should any manufacturing quality challenges surface within this timeframe, we pledge to undertake all necessary repairs or offer replacements at no additional cost. For any mishaps stemming from improper usage by the buyer, our skilled technicians are available for paid services, ensuring your equipment operates flawlessly.

3. We will deliver on-site support throughout the installation of our products, diligently overseeing every aspect to guarantee top-notch installation quality.

4. During the warranty period, if any manufacturing-related quality issues arise while operating the equipment, our rapid-response team will act swiftly, replying within 8 hours of receiving notification via letter or telegram. For domestic clients, our specialists will be on-site within 24 hours to resolve the issue at no cost until it is fully addressed. International clients benefit from our prompt remote assistance within 24 hours, and if necessary, we will dispatch a dedicated expert overseas to ensure swift and thorough resolution.

5. We take on the full responsibility for ensuring that all process guarantees are met. Should there be any deviation in operational performance during the warranty period, our dedicated team will make every effort to gather essential data, diagnose the issue, and conduct thorough analyses. Any necessary adjustments will be executed to align with the expected process performance parameters, ensuring optimal functionality.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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