Premium Durable Industrial Grade Burner for Vacuum Furnaces

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Premium Durable Industrial Grade Burner for Vacuum Furnaces
  • Premium Durable Industrial Grade Burner for Vacuum Furnaces
  • Premium Durable Industrial Grade Burner for Vacuum Furnaces
  • Premium Durable Industrial Grade Burner for Vacuum Furnaces
  • Premium Durable Industrial Grade Burner for Vacuum Furnaces
  • Premium Durable Industrial Grade Burner for Vacuum Furnaces
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ1.16
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our Premium Durable Industrial Grade Burner for Vacuum Furnaces, a masterpiece of engineering excellence crafted by Hunan Zhongding Thermal Technology Co., Ltd. Designed for high-efficiency operations, this top-tier burner brings you the ultimate in power and precision. Embrace the future of industrial heating with our innovative, technologically advanced solutions that significantly boost your operational productivity while delivering unmatched energy efficiency. Elevate your energy utilization to new heights with a burner meticulously tailored to meet and exceed the highest standards, revolutionizing the way your industry harnesses energy.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. This sophisticated burner integrates a pilot lamp that enhances ignition efficiency and a simplified tube that streamlines operation. The dual gas gun design, comprising both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Employing advanced technologies such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a powerful vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to notably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

Premium Durable Industrial Grade Burner for Vacuum FurnacesPremium Durable Industrial Grade Burner for Vacuum Furnaces

Product Parameters
1. Dive into the Intricacies of Burner Internals: Explore the forefront of engineering innovation with our advanced design and complex architecture, crafted to deliver pinnacle efficiency and unwavering reliability, ensuring your systems perform at their peak.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Discover the robust and precise technical specifications that fuel superior performance and ensure seamless compatibility with cutting-edge high-performance vacuum furnaces.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Reveal the extraordinary attributes that set this burner apart, highlighting its leadership in adaptability and operational flexibility.

1) Experience unmatched versatility with a burner that effortlessly adapts to a wide array of fuel types, while showcasing strikingly high operational flexibility to meet diverse industrial requirements.
2) Meticulously engineered to seamlessly integrate with a variety of fuel gases, offering unparalleled versatility and user-friendliness across multiple applications.
3) Choose from widely available specifications spanning 1.0MW to 10.0MW, with bespoke customization opportunities to fulfill specific requirements and specialized demands.
4) Fine-tune your operations with an adjustable flame length from 1.5 to 4.5 meters, granting precise control suited for a range of dynamic operational settings.
5) Achieve a precise fit for diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring optimal performance tailored to your needs.

4. Stringent Smoke Assurance Indicators: Adhere to the highest standards by maintaining rigorous control over emissions and particulates, ensuring compliance and environmental stewardship.

Oxygen content in flue gas (O2): Meticulously maintained at a precise 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, empowering superior performance.
NOx concentration: Astutely limited to ≤ 100mg/Nm³, ensuring alignment with stringent environmental safety and sustainability standards.
CO concentration: Carefully restrained to ≤ 50mg/Nm³, significantly reducing carbon monoxide emissions for cleaner, more sustainable operations.
Particulate Matter: Strictly constrained to ≤ 20mg/Nm³, minimizing environmental impact and ensuring adherence to rigorous air quality regulations.
Unburned Hydrocarbons: Rigorously kept at ≤ 20mg/Nm³, reflecting our steadfast commitment to eco-friendly, efficient combustion practices that prioritize environmental wellness.
Our Advantages
1. Unmatched Company Strength
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. is a powerhouse with a robust registered capital of 46 million RMB, operating out of an expansive 12,000-square-meter production complex. We are leaders in the R&D, design, and production of state-of-the-art auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a diverse array of furnace accessories. With an extraordinary annual production output of 5,000 burners, 100 rotary air preheaters, and 100 top-tier heating and aluminum melting furnaces, our yearly sales revenue reaches an impressive 200 million RMB. Our innovative capabilities are highlighted by 1 software copyright, 12 invention patents, and over 120 utility model patents. We maintain strong industry-academia partnerships with leading institutions such as Beijing University of Science and Technology and China University of Petroleum. Our distinguished titles include 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Premium Durable Industrial Grade Burner for Vacuum Furnaces


2. Exemplary Company Qualifications

Premium Durable Industrial Grade Burner for Vacuum FurnacesPremium Durable Industrial Grade Burner for Vacuum FurnacesPremium Durable Industrial Grade Burner for Vacuum Furnaces

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Premium Durable Industrial Grade Burner for Vacuum FurnacesHarnessing the Full Potential of Zhongding 95+ Complete Technological Edge

a. Achieve thermal efficiency levels surpassing an exceptional 95% for our heating furnaces.
b. Ensure ultra-low NOx and CO emissions, setting a new standard for ecological performance.
c. Flue gas temperature is expertly reduced to below 80ºC for peak efficiency.
d. Adopt and apply the innovative concept of carbon neutrality and peak carbon emissions.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Enjoy Four Outstanding Advantages:

a. Wide-ranging applicability across various operational contexts.
b. Superior heat exchange efficiency, increasing the furnace's thermal performance by an additional 3%.
c. Exceptionally low exhaust temperatures, strong resistance to dew point corrosion, and minimal pressure drop.
d. No scaling or dust accumulation; benefit from variable frequency regulation and easy maintenance.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we take immense pride in delivering unparalleled precision in our products, ensuring each piece consistently meets and exceeds the most stringent design, construction, and usage criteria, reflecting our commitment to excellence.

2. Our promise to you includes dispatching our expert technical team, free of charge, to offer on-site assistance, ensuring a smooth installation and trial operation of your equipment. Enjoy peace of mind with our comprehensive 12-month quality assurance, starting from the day your equipment is commissioned. Should any manufacturing quality issues arise within this period, we guarantee prompt repair or replacement at no cost. For issues due to improper use, our professional services are available at highly competitive rates, demonstrating our dedication to customer satisfaction.

3. We pledge to be present on-site throughout the installation process, providing diligent oversight to maintain the highest standards of installation quality, reinforcing our dedication to excellence.

4. During the warranty period, if any manufacturing quality issues are identified in your equipment, our commitment is to respond swiftly within just 8 hours of notification. Our expert team will be on-site within 24 hours domestically to remedy the issue without any charge, ensuring your satisfaction. For international clients, we offer immediate remote assistance within 24 hours. Should the issue persist, we will dispatch a specialized technician overseas to deliver comprehensive support, ensuring complete resolution.

5. Hunan Zhongding Thermal Technology Co., Ltd. fully embraces the responsibility of maintaining process integrity guarantees. If performance deviations occur within the warranty period, we will meticulously collect relevant data, conduct thorough analysis, and implement necessary adjustments to not only meet but surpass expected process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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