High Performance Waste Oil Burner for Industrial Heating Equipment

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-DQ4.02
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Crafted with precision and innovation in China, these Efficient Ultra Low Nox Industrial Burners are a testament to superior engineering. Designed specifically for use in Atmospheric and Vacuum Furnaces, they offer exceptional performance and reliability in industrial settings.

Product Description

Introducing a groundbreaking innovation in industrial heating solutions: the High Performance Waste Oil Burner for Industrial Heating Equipment by Hunan Zhongding Thermal Technology Co., Ltd. This cutting-edge burner is meticulously engineered to deliver exceptional energy efficiency and unparalleled cleanliness. Utilizing state-of-the-art technical principles, it optimizes both combustion technology and the combustion system in industrial and heating furnaces. Experience the future of sustainable heating with this burner's advanced features such as staged combustion, multiple combustion techniques, and precise oxide supply. The unique flame plasticity of braze bricks and flue gas reflux work in harmony to ensure ultra adiabatic combustion, effectively lowering the flame center and local high temperatures. This results in dramatically reduced NOx emissions, achieving ultra-low levels that set a new standard in the industry.

Detailed Photos

Product Parameters

1. Explore the intricate details and precise specifications of the burner internals, designed for optimal functionality.
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Delve into the technical parameters of the burner, tailored to ensure peak performance.
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Discover the ultra-low NOx burner characteristics that set a new standard in efficiency and environmental friendliness.

1) Ingeniously disperse the fuel in space, effectively diminishing the flame's central temperature for improved efficiency.
2) Experience a stable flame, expertly mixed with secondary gas, to facilitate further combustion and achieve complete fuel utilization.
3) The innovative flue gas undergoes an advanced heat exchange process, transferring warmth to both gas and combustion air. An increased inlet temperature significantly boosts combustion efficiency.
4) The uniquely designed brazier brick shape influences fluid flow and can adjust the form of the spreading flame for better control.
5) By strategically switching the fuel supply on the ring, according to specific guidelines, a swirling flame is produced, effectively preventing furnace flame erosion.

4. Smoke Assurance Indicators

Impressive oxygen content in flue gas (O2): 3% (mol dry basis), ensuring optimal combustion conditions.
Remarkable NOx concentration: 50mg/Nm³, showcasing our commitment to reducing emissions.;
Low CO concentration: 40mg/Nm³, demonstrating superior combustion control.;
Minimal particulate matter: ≤ 20mg/Nm³, highlighting our dedication to clean air initiatives;
Controlled unburned hydrocarbons: ≤ 20mg/Nm³, ensuring efficient fuel usage and minimal waste.

Our Advantages

1. Unmatched Company Strength

Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has grown to become a powerhouse in the thermal technology domain, boasting a robust registered capital of 46 million RMB. Our expansive production facility spans an impressive 12,000 square meters, where cutting-edge R&D, design, and manufacturing take place. We excel in delivering top-tier auxiliary equipment, including sophisticated petrochemical heating furnaces, state-of-the-art industrial furnaces, high-efficiency burners, regenerative air preheaters, and a plethora of furnace accessories. Our facility's capacity shines through with an impressive annual output of 5,000 burner sets, 100 rotary air preheaters, and 100 high-performance heating furnaces, alongside specialized aluminum melting furnaces, driving an average annual revenue of 200 million RMB. Our innovation is backed by a solid intellectual property portfolio, holding 1 software copyright, 12 groundbreaking invention patents, and an extensive collection of over 120 utility model patents. By fostering strong industry-academia collaborations with renowned institutions such as Beijing University of Science and Technology and China University of Petroleum, we have continually been recognized for our innovation, excellence, and growth, earning prestigious titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Stellar Company Qualifications

3. Outstanding Product Advantages

1) Zhongding's Revolutionary Green Heating Furnace 95+ Technology
The Zhongding 95+ suite showcases unparalleled technological advancements:

a. Achieves thermal efficiency exceeding an impressive 95%, setting a new benchmark;
b. Ensures ultra-low NOx and COe emissions, aligning with global sustainability standards;
c. Lowers flue gas temperatures to below 80 ºC for optimal performance;
d. Champions the ideals of carbon neutrality and peak carbon emissions, paving the way for a greener future.

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Harness the power of four core advantages:

a. Universally applicable across diverse industrial settings;
b. Exceptional heat exchange efficiency, elevating thermal efficiency by an additional 3%;
c. Maintains low exhaust temperatures while withstanding dew point corrosion and minimizing pressure drop;
d. Free from scaling and dust build-up, offers variable frequency regulation, and simplifies maintenance, ensuring longevity and reliability.

After Sales Service

1. We guarantee that the quality of our supplied products aligns impeccably with the stringent design specifications, robust construction demands, and practical usage requirements.

2. Our commitment includes dispatching seasoned technical experts to deliver complimentary on-site guidance. We resolve any challenges encountered during the installation and trial operation phases. Our unwavering support extends throughout the trial operation and our comprehensive quality assurance period of 12 months post-equipment commissioning. Should any manufacturing quality issues arise during this period, we pledge to provide free repair or replacement. In cases of buyer-induced misuse, we offer professional services at a reasonable fee.

3. Our dedication extends to providing on-site support throughout the product installation process, ensuring the installation quality is meticulously supervised and executed.

4. Within the warranty period, if any manufacturing quality issues surface during equipment operation, we promise a swift response within 8 hours of receiving notification from the buyer. We guarantee on-site resolution within 24 hours (in China) at no extra cost until the problem is fully rectified. For our esteemed international clients, we initiate remote support within 24 hours. Should these efforts prove inadequate, we will dispatch a specialized technician internationally to ensure comprehensive problem resolution.

5. We accept full responsibility for the process guarantee associated with our products. If operational performance deviations occur during the warranty period, we undertake to diligently gather all necessary data, accurately diagnose the issue, conduct thorough analysis, and implement essential modifications to ensure compliance with the specified process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.