Energy Efficient Industrial Burners for Sustainable Heating Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-QL0.45
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Crafted with pride in China, our Efficient Ultra Low NOx Industrial Burners represent the pinnacle of engineering excellence for both Atmospheric and Vacuum Furnaces. Meticulously designed to achieve peak performance, these burners adeptly meet the rigorous demands of contemporary industrial applications. They deliver outstanding efficiency while markedly reducing NOx emissions, exemplifying our commitment to sustainability. Opt for these burners to embrace a high-efficiency, eco-conscious solution that not only meets but sets new standards in industrial heating technology.

Product Description

Introducing our groundbreaking high-performance, energy-saving burner, expertly crafted to deliver ultra-clean technology solutions with impressively low nitrogen oxide emissions. This pioneering burner is thoughtfully engineered by Hunan Zhongding Thermal Technology Co., Ltd., leveraging the latest advancements in cutting-edge combustion technology and precisely optimized combustion systems. It is the perfect fit for a wide range of industrial furnaces and heating applications. By blending an array of innovative features such as staged combustion, multi-level combustion processes, precise oxide supply, and the extraordinary modulation of flame via braze bricks, the burner excels in achieving exemplary flue gas reflux and extraordinarily efficient adiabatic combustion. These advanced techniques work in harmony to substantially reduce the flame center temperature and minimize local high temperatures, guaranteeing exceptionally low NOx emissions and setting a new industry standard for eco-friendly, efficient industrial heating solutions.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics

1) Our burner boasts an ingenious design, spatially distributing fuel to significantly reduce core flame temperatures. This advanced feature enhances overall performance, ensuring a robust and efficient heating solution.
2) Revel in the consistency of a stable flame, expertly integrated with secondary gas to promote complete combustion. This seamless integration is pivotal for achieving superior efficiency and reliability.
3) Harness the power of exceptional heat transfer; meticulously engineered to enable flue gases to perform heat exchange. This elevates combustion air temperature, ensuring optimal ignition and performance efficiency.
4) Our expertly crafted brazier brick shapes fluid flow with precision. This innovation allows for a tailored flame spread, ensuring precision burning that meets your specific requirements.
5) Elevate your heating experience with a dynamic swirling flame, achieved through strategic switching of fuel supply on the ring. This feature is crucial for preventing flame erosion and fortifying furnace protection.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): Consistently maintained at 3% (mol dry basis), this precision ensures optimal combustion and maximizes efficiency.
NOx Concentration: Remarkably low at 50mg/Nm³, substantially reducing environmental impact and supporting sustainable practices.;
CO Concentration: Maintained at a minimal 40mg/Nm³, this ensures cleaner emissions and contributes to a healthier environment.;
Particulate Matter: Carefully controlled at ≤ 20mg/Nm³, this measure safeguards air quality, ensuring a cleaner and healthier atmosphere.
Unburned Hydrocarbons: Expertly restricted to ≤ 20mg/Nm³, this limitation helps prevent pollution and supports eco-friendly operations.

Our Advantages

1. Company Strength

Since our founding in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has become a pinnacle of industrial prowess, fortified by a robust registered capital of 46 million RMB. Our expansive facility spans 12,000 square meters, ingeniously advancing the frontiers of petrochemical heating furnaces, industrial furnaces, and state-of-the-art burners. With a remarkable production capacity, we churn out 5,000 sets of burners, alongside 100 rotary air preheaters, and 100 heating and aluminum melting furnaces annually, all contributing to an impressive annual sales revenue of 200 million RMB. Our innovation is unmatched, boasting a treasure trove of intellectual property, including 1 software copyright, 12 invention patents, and over 120 utility model patents. We are proud to engage in powerful industry-academia collaborations with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Recognized for our excellence, we have been bestowed with prestigious titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding's cutting-edge 95+ technology suite is a beacon of unmatched heating efficiency and ecological responsibility.

a. Our heating furnaces, with thermal efficiencies soaring beyond 95%, redefine performance standards across the industry.
b. By achieving ultra-low NOx and CO emissions, our technology sets a benchmark for eco-friendly innovation.
c. Optimizing flue gas temperatures to remain below 80 ºC, we enhance both the efficiency and safety of operations.
d. We are steadfast in our commitment to carbon neutrality, proudly contributing to global carbon peak efforts.

2) Flue Gas Waste Heat Recovery Technology

Explore the groundbreaking benefits of our waste heat recovery solutions:

a. Our technology offers widespread applicability, ensuring seamless integration across diverse systems.
b. With superior heat exchange efficiency, we elevate the thermal efficiency of heating furnaces by an impressive 3%.
c. Featuring low exhaust temperatures, our systems effectively resist dew point corrosion and ensure minimal pressure drops.
d. Engineered for endurance, our technology prevents scaling and dust buildup, supports variable frequency regulation, and simplifies maintenance.

After Sales Service

1. We make an unwavering promise that the quality of our supplied products will meet and exceed the rigorous design, construction, and application requirements. Ensuring your complete satisfaction with our product quality is our topmost priority;

2. Our devoted and skilled technical team will be dispatched to offer complimentary on-site assistance, ensuring a flawless resolution to any challenges faced during the installation and trial operation of the equipment. This support is provided until the successful completion of the trial phase, and includes a comprehensive quality assurance period of 12 months from the equipment's commissioning. Should any manufacturing defects arise within this timeframe, we take full responsibility for offering complimentary repairs or replacements. In cases of issues due to improper use, we provide expert paid services to restore optimal functionality.

3. We vow to deliver unparalleled on-site services during the installation process, diligently overseeing every aspect to ensure adherence to the highest standards of installation quality.

4. During the warranty period, should any manufacturing quality issues occur during the operation of the equipment, we commit to responding within 8 hours of receiving the buyer's communication. For our domestic clients, we guarantee on-site presence within 24 hours to resolve the issue at no cost until full resolution is achieved. For our esteemed international customers, we initiate remote assistance within 24 hours and, if necessary, promptly dispatch a specialist overseas to ensure the issue is comprehensively resolved.

5. We accept full responsibility for all relevant process guarantees. Should there be any deviations in operational performance within the warranty period, we are committed to conducting thorough analyses, gathering essential data, pinpointing the root cause, and implementing necessary modifications to swiftly achieve the desired process performance parameters effectively.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.