Durable Multi-Function Burner for Enhanced Vacuum Furnace Performance

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-JM0.20
• Type: Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, a pinnacle of engineering brilliance crafted with precision by Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner is designed to elevate your industrial operations to an unparalleled level of efficiency and performance. As an epitome of cutting-edge innovation, it delivers supreme power and precision, redefining how industries approach heating solutions. Experience a remarkable transformation in operational productivity and energy efficiency with our advanced burner. It is a meticulously engineered solution that not only meets but surpasses the most stringent standards, setting a new benchmark in energy utilization. Embrace this revolutionary advancement and empower your industry with technology that turns energy challenges into opportunities for growth and excellence.

Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a technological marvel crafted for high-performance vacuum furnaces by the esteemed Hunan Zhongding Thermal Technology Co., Ltd. This burner epitomizes the pinnacle of modern engineering, boasting a robust central column cyclone, a strategically positioned observation hole, and a leading-edge fire detection and control system. With unparalleled precision, this sophisticated burner incorporates a pilot lamp that significantly enhances ignition efficiency, along with a streamlined tube for effortless operation. Featuring a dual gas gun design with both inner and outer guns, it ensures optimal fuel delivery for exceptional performance. Noteworthy among its cutting-edge features are a pioneering air regulating mechanism and an innovative flue gas circulation system, both crafted for peak efficiency. Utilizing advanced technologies such as precise air and fuel classification, rich-lean combustion strategies, and sophisticated flue gas recirculation, this burner orchestrates a formidable vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also substantially lowers the flame center temperature, culminating in superior combustion performance. Furthermore, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, significantly diminishing NOx emissions in the flue gas. This sets a new benchmark in eco-friendly industrial heating solutions. Experience the extraordinary fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is meticulously perfected for excellence.

Detailed Photos

Product Parameters

1. Dive into the Intricacies of Burner Internals: Prepare for an enlightening journey into the epitome of engineering sophistication with our state-of-the-art design and intricate architectural detailing. This burner, crafted with meticulous precision, is engineered to furnish unparalleled efficiency and steadfast reliability. It ensures your systems not only function optimally but reach their peak performance, revolutionizing your operations at their core.
 

No.	Item	Material and specifications
1	The rising section of the air gun tube (with consistent requirements for the pilot light)	06Cr19Ni10
2	Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light)	06Cr25Ni20
3	Fire pot brick	LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4	Inside and outside the cylinder, regulating butterfly valve	Q235B, thickness of steel plate≥5mm
5	Wind regulating rotating shaft	06Cr19Ni10
6	Shell insulation and soundproofing material	Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7	Metal hose	06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Submerge into the robust and precise technical specifications that empower this burner to achieve superior performance levels effortlessly. It integrates seamlessly with top-tier high-performance vacuum furnaces, delivering results that defy comparison.
 

Composition, mol%	Condition 1		Condition 2
	Natural gas	Desorbed gas	Natural gas	Desorbed gas
H2		31.13		32.44
CO		7.02		6.02
CO2	0.871	44.68	0.871	47.45
H2O		0.92		0.94
CH4	94.584	15.5	94.584	12.4
C2H6	2.586		2.586
C3H8	0.525		0.525
NC4	0.067		0.067
IC4	0.069		0.069
IC5	0.030		0.030
NC5	0.024		0.024
C6H14	0.064		0.064
N2	0.181	0.76	0.181	0.75
O2
Total flow rate, Kmol/h		204.75		196.47
Temperature, ºC	40	40	40	40
Pressure, Mpa.G	0.3	0.005~0.03	0.3	0.005~0.03

3. Defining Burner Characteristics: Discover the remarkable traits that distinguish this burner, showcasing its supremacy in adaptability and operational versatility. This burner sets new industry benchmarks, elevating standards and expectations across the board.

1) Experience unparalleled versatility with a burner that seamlessly adapts to a broad spectrum of fuel types. It displays extraordinary operational flexibility, adeptly fulfilling the diverse demands of the constantly evolving industrial landscape.
2) Engineered with meticulous precision for effortless integration with a wide range of fuel gases, this burner offers unmatched versatility and ease of use, making it ideal for numerous applications across varied operational environments.
3) Choose from a wide array of readily available specifications, ranging from 1.0MW to 10.0MW. Tailored customization options are available to meet your specific requirements and advanced needs, ensuring a perfect fit for your operational framework.
4) Refine your operations with an adjustable flame length from 1.5 to 4.5 meters. This offers precise control, perfectly suited for a variety of dynamic operational environments, granting you the flexibility essential for optimal functionality.
5) Achieve peak performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters. This ensures a precise fit for your operational needs, enhancing your efficiency and performance.

4. Stringent Smoke Assurance Indicators: Maintain the highest standards by exerting rigorous control over emissions and particulates. This ensures compliance with environmental regulations and exemplifies our unwavering commitment to responsible environmental stewardship.

Oxygen content in flue gas (O2): Carefully maintained at a consistent 3% (mol dry basis), guaranteeing optimal combustion conditions and efficiency, empowering superior operational performance and reliability.
NOx concentration: Diligently maintained at ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards. This dedication fosters a greener future and underscores our commitment to eco-responsibility.
CO concentration: Expertly restricted to ≤ 50mg/Nm³, significantly reducing carbon monoxide emissions and paving the way for more sustainable, eco-conscious operations that benefit both the environment and your business.
Particulate Matter: Rigorously limited to ≤ 20mg/Nm³, this minimizes environmental impact and steadfastly adheres to rigorous air quality regulations, ensuring cleaner, healthier air for all.
Unburned Hydrocarbons: Carefully controlled at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental health and operational excellence.

Our Advantages

1. Unmatched Company Strength

Since its glorious inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a pioneering force in the dynamic realm of thermal engineering. Armed with a robust registered capital of 46 million RMB and a sprawling 12,000-square-meter state-of-the-art production facility, we are at the forefront of innovation in the R&D, design, and manufacturing of cutting-edge auxiliary apparatus. Our diverse and extensive portfolio boasts petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, alongside an adaptable array of furnace accessories. Annually, we deliver an extraordinary 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, culminating in an impressive annual sales revenue of 200 million RMB. Our unwavering commitment to innovation is illuminated by our acquisition of 1 software copyright, 12 invention patents, and a staggering collection of over 120 utility model patents. We nurture effective and strategic partnerships with esteemed academic institutions, such as Beijing University of Science and Technology and China University of Petroleum. Our prestigious honors include the titles 'Specialized, Refined, Unique, and New' Demonstration Enterprise and 'National Specialized, Refined, Unique, and New Small Giant Enterprise,' serving as a testament to our excellence.

2. Exemplary Company Qualifications

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Discover the Unmatched Potential of Zhongding 95+ Comprehensive Technological Excellence, Setting New Benchmarks in the Industry!

a. Experience extraordinary thermal efficiency that exceeds an impressive 95% in our superior heating furnaces, setting new standards in excellence and performance.
b. Achieve ultra-low emissions of NOx and CO, highlighting our commitment to eco-friendly advancements and a greener future.
c. Optimize flue gas temperatures to an impressive level below 80ºC, ensuring peak operational efficiency and cost-effectiveness.
d. Implement forward-thinking strategies for carbon neutrality and peak carbon emissions, driving sustainability into the future with innovative solutions.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Enjoy the Benefits of Four Unmatched Advantages, Redefining Efficiency and Sustainability:

a. Experience wide-ranging applicability across diverse operational scenarios, providing unmatched flexibility and adaptability to your needs.
b. Benefit from unparalleled heat exchange efficiency, significantly enhancing furnace thermal performance by an impressive 3%.
c. Enjoy notably low exhaust temperatures, exceptional resistance to dew point corrosion, and minimal pressure drop, ensuring long-lasting performance.
d. Eliminate scaling and dust accumulation effortlessly; experience the ease of variable frequency regulation and simplified maintenance for optimal operation.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we take immense pride in the unrivaled precision of our products. Every item is expertly crafted to not just meet but consistently exceed the most stringent design, construction, and usage standards. This unwavering commitment to quality ensures our esteemed customers receive nothing short of excellence.

2. Our commitment to our customers includes dispatching a highly skilled technical team, at no additional cost, to provide on-site assistance for seamless equipment installation and trial operation. Experience unmatched peace of mind with our comprehensive 12-month quality assurance, commencing the day your equipment is operational. If any manufacturing quality issues arise within this period, we promise swift repair or replacement at no extra charge. For issues due to improper use, our professional services remain available at highly competitive rates, demonstrating our dedication to superior customer satisfaction.

3. We pledge to be present on-site throughout the entire installation process, providing diligent oversight to uphold the highest installation quality standards. This reflects our steadfast commitment to excellence and ensures your experience with us is nothing short of extraordinary.

4. During the warranty period, if any manufacturing quality issues are discovered in your equipment, we are committed to taking swift action within just 8 hours of notification. Our expert team will arrive on-site within 24 hours domestically to address the issue at no charge, ensuring your satisfaction. For our international clients, we offer immediate remote assistance within 24 hours. Should the issue persist, we will deploy a specialized technician overseas to provide comprehensive support and ensure a complete resolution, underscoring our commitment to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. fully embraces the responsibility of maintaining process integrity guarantees. If performance deviations occur within the warranty period, we will meticulously gather relevant data, conduct a thorough analysis, and make necessary adjustments. Our goal is not only to meet but to exceed expected process performance parameters, ensuring our solutions consistently deliver beyond expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.