Efficient Oil Burner and Gas Burner for Industrial Waste Oil

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ1.24
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Industrial Ultra Low Emission Burner for Environmentally Friendly Heating Solutions, designed to usher in a new era of eco-friendly warmth. Our burner is crafted to perfection, offering superior efficiency that aligns seamlessly with sustainable practices, thereby ensuring a greener future for all. Experience optimal performance and reduced environmental impact with our cutting-edge technology.

Product Description

Introducing the pinnacle of combustion innovation: our high-efficiency, energy-saving, and ultra-clean burner technology. This groundbreaking burner is engineered to achieve ultra-low nitrogen oxide emissions, revolutionizing the way industrial furnaces and heating furnaces operate. By expertly optimizing combustion technology and systems, it harnesses a sophisticated blend of techniques-such as staged and multiple combustion, precise oxide supply, and flame plasticity utilizing braze bricks. The strategic use of flue gas reflux and ultra-adiabatic combustion further refines its performance, ensuring the flame center temperature or any local high temperatures are significantly reduced, thus achieving unparalleled ultra-low NOx emissions.

Detailed Photos

Product Parameters

1. Comprehensive Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. In-Depth Technical Parameters of the Advanced Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Distinctive Characteristics of the Ultra-Low NOx Burner

1) Ingeniously disperses fuel within the space supplied, significantly lowering the peak temperature at the flame's core, ensuring optimal performance.
2) Maintains an exceptionally stable flame, synergistically mixing with secondary gas to further enhance combustion, ensuring complete and efficient energy utilization.
3) Facilitates a remarkable heat exchange process in the flue gas, effectively transferring heat to both the gas and incoming combustion air, where an elevated inlet temperature markedly boosts combustion efficiency.
4) The strategic design of the brazier brick shape significantly influences fluid flow, skillfully manipulating the spread and shape of the flame.
5) By adeptly switching the fuel supply ring in accordance with precise guidelines, a swirling flame is achieved, effectively preventing any potential erosion of furnace flames.

4. Reliable Smoke Assurance Indicators

Oxygen content in flue gas (O2): Maintained at a precise 3% (mol dry basis) for optimal operation.
NOx concentration: Efficiently controlled at 50mg/Nm ³, ensuring environmentally responsible combustion.;
CO concentration: Monitored at a low 40mg/Nm ³, safeguarding environmental standards.;
Particulate matter: Stringently regulated to ≤ 20mg/Nm ³, promoting cleaner emissions;
Unburned hydrocarbons: Kept at a minimal ≤ 20mg/Nm ³, reflecting superior combustion efficiency.

Our Advantages

1. Robust Company Strength

Founded in 2007 with a remarkable registered capital of 46 million RMB, Hunan Zhongding Thermal Technology Co., Ltd. boasts a sprawling 12,000 square meter production facility. Our expertise lies in the R&D, design, and manufacturing of cutting-edge auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. We proudly possess an impressive annual production capacity: a staggering 5,000 burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, culminating in a yearly sales revenue of 200 million RMB. Our innovation is unyielding, with 1 software copyright, 12 invention patents, and over 120 utility model patents. Engaging in prolific industry-academia collaborations, we partner with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Accolades since inception include the prestigious titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Esteemed Company Qualifications

3. Exceptional Product Advantages

1) Zhongding's Innovative Green Heating Furnace 95+ Technology
Experience the unparalleled technological edge of Zhongding's 95+ series

a. Elevating thermal efficiency beyond 95% in heating furnaces;
b. Achieving ultra-low emissions, drastically reducing NOx and COe levels;
c. Maintaining flue gas temperatures below 80 ºC;
d. Pioneering carbon neutrality and peak carbon emissions concepts;

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Revel in Four Distinct Advantages:

a. Universally applicable, catering to a wide range of needs;
b. Superior heat exchange efficiency, boosting the thermal efficiency of heating furnaces by an additional 3%;
c. Low exhaust temperatures fend off dew point corrosion and ensure minimal pressure drops;
d. No scaling or dust buildup; featuring variable frequency regulation and effortless maintenance.

After Sales Service

1. We are committed to ensuring that the quality of our supplied products consistently meets and exceeds the rigorous standards of design, construction, and intended usage requirements;

2. Our dedicated and experienced technical personnel are dispatched to offer complimentary on-site guidance. We resolve any issues encountered during the phases of equipment installation and trial operation, remaining by your side until successful commissioning. The quality assurance period extends to 12 months post-commissioning. Should any manufacturing quality issues arise during this time, rest assured we will offer free repair or replacement. Additionally, we provide paid services for complications stemming from improper usage by the buyer.

3. Our team is committed to delivering on-site services throughout the installation process of our products, ensuring rigorous oversight to maintain superior installation quality.

4. Within the warranty period, if any manufacturing quality problems surface during equipment operation, we pledge to respond within 8 hours upon receiving the buyer's communication via letter or telegram. Our team will arrive on-site within 24 hours (within China) to resolve the issue at no cost until it is fully rectified. For our esteemed international clients, remote assistance will be promptly initiated within 24 hours to strive for a resolution. If needed, a dedicated specialist will travel abroad at the earliest opportunity to ensure the issue is comprehensively resolved.

5. We take full responsibility for ensuring the reliability of our process guarantees. If any deviations in operational performance arise during the warranty period, we will relentlessly gather essential data, pinpoint the root cause, undertake comprehensive analysis, and implement the necessary modifications to align with the specified process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.