Multi-Function Industrial Grade Burner for Vacuum Furnace Systems

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Multi-Function Industrial Grade Burner for Vacuum Furnace Systems
  • Multi-Function Industrial Grade Burner for Vacuum Furnace Systems
  • Multi-Function Industrial Grade Burner for Vacuum Furnace Systems
  • Multi-Function Industrial Grade Burner for Vacuum Furnace Systems
  • Multi-Function Industrial Grade Burner for Vacuum Furnace Systems
  • Multi-Function Industrial Grade Burner for Vacuum Furnace Systems
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ1.37
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our Premium Durable Industrial Grade Burner for Vacuum Furnaces, a masterpiece of engineering excellence crafted by Hunan Zhongding Thermal Technology Co., Ltd. Designed for high-efficiency operations, this top-tier burner brings you the ultimate in power and precision. Embrace the future of industrial heating with our innovative, technologically advanced solutions that significantly boost your operational productivity while delivering unmatched energy efficiency. Elevate your energy utilization to new heights with a burner meticulously tailored to meet and exceed the highest standards, revolutionizing the way your industry harnesses energy.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. This sophisticated burner integrates a pilot lamp that enhances ignition efficiency and a simplified tube that streamlines operation. The dual gas gun design, comprising both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Employing advanced technologies such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a powerful vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to notably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

Multi-Function Industrial Grade Burner for Vacuum Furnace SystemsMulti-Function Industrial Grade Burner for Vacuum Furnace Systems

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on a journey through the pinnacle of engineering prowess with our exceptionally advanced design and intricate architecture, meticulously crafted to deliver unparalleled efficiency and unwavering reliability. This ensures your systems operate at their zenith, transforming the core of your operations.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse yourself in the robust and precise technical specifications that empower superior performance, seamlessly integrating with the forefront of high-performance vacuum furnaces for unmatched results.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Uncover the exceptional qualities that elevate this burner above the rest, showcasing its leadership in adaptability and operational versatility, setting new benchmarks in the industry.

1) Experience unmatched versatility with a burner that seamlessly adapts to a diverse range of fuel types, showcasing remarkable operational flexibility to meet the varied demands of the industrial landscape.
2) Meticulously engineered for smooth integration with a spectrum of fuel gases, this burner offers unparalleled versatility and user-friendliness, tailored for a multitude of applications.
3) Select from widely available specifications ranging from 1.0MW to 10.0MW, with bespoke customization options available to meet your specific requirements and sophisticated needs.
4) Fine-tune your operations with an adjustable flame length from 1.5 to 4.5 meters, providing precise control perfectly suited for a variety of dynamic operational settings.
5) Achieve optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring a precise fit for your operational needs.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates, ensuring compliance with environmental regulations and commitment to stewardship.

Oxygen content in flue gas (O2): Precisely maintained at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, empowering superior operational performance.
NOx concentration: Kept astutely to ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards for a greener future.
CO concentration: Skillfully restricted to ≤ 50mg/Nm³, significantly curtailing carbon monoxide emissions for more sustainable, eco-conscious operations.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, minimizing environmental impact and steadfastly adhering to rigorous air quality regulations.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental wellness.
Our Advantages
1. Unmatched Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a formidable leader in the realm of thermal engineering. With a commanding registered capital of 46 million RMB and a sprawling 12,000-square-meter production domain, we command the forefront of innovation in R&D, design, and manufacturing of cutting-edge auxiliary apparatus. Our repertoire includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, alongside a versatile collection of furnace accessories. Annually, we produce a staggering 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, culminating in a remarkable annual sales revenue of 200 million RMB. Our innovative prowess is underscored by securing 1 software copyright, 12 invention patents, and exceeding 120 utility model patents. We foster synergistic collaborations with prestigious academic institutions such as Beijing University of Science and Technology and China University of Petroleum. Our esteemed accolades include 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Multi-Function Industrial Grade Burner for Vacuum Furnace Systems


2. Exemplary Company Qualifications

Multi-Function Industrial Grade Burner for Vacuum Furnace SystemsMulti-Function Industrial Grade Burner for Vacuum Furnace SystemsMulti-Function Industrial Grade Burner for Vacuum Furnace Systems

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Multi-Function Industrial Grade Burner for Vacuum Furnace SystemsExperience the Unrivaled Potential of Zhongding 95+ Comprehensive Technological Mastery

a. Attain exceptional thermal efficiency exceeding 95% in our heating furnaces, setting a benchmark for excellence.
b. Achieve ultra-low emissions of NOx and CO, exemplifying our commitment to eco-friendly innovation.
c. Optimize flue gas temperatures to below 80ºC, ensuring pinnacle operational efficiency.
d. Integrate pioneering strategies for carbon neutrality and peak carbon emissions, driving sustainability forward.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Reap the Benefits of Four Unparalleled Advantages:

a. Versatile applicability across diverse operational scenarios, offering flexibility and adaptability.
b. Unmatched heat exchange efficiency, boosting furnace thermal performance by an impressive 3%.
c. Benefit from remarkably low exhaust temperatures, outstanding resistance to dew point corrosion, and minimal pressure drop.
d. Eliminate scaling and dust accumulation; enjoy the ease of variable frequency regulation and maintenance simplicity.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we pride ourselves on the unparalleled precision of our products. Each item is meticulously crafted to consistently surpass even the most rigorous design, construction, and usage criteria. This reflects our unwavering commitment to excellence and ensures that our valued customers receive only the best.

2. Our promise to you includes dispatching an expert technical team, free of charge, to offer on-site assistance, ensuring a seamless installation and trial operation of your equipment. Enjoy unparalleled peace of mind with our comprehensive 12-month quality assurance, beginning from the day your equipment is commissioned. Should any manufacturing quality issues arise within this period, we guarantee prompt repair or replacement at absolutely no cost. For issues arising from improper use, our professional services are available at highly competitive rates, underscoring our dedication to exceptional customer satisfaction.

3. We pledge to be present on-site throughout the entire installation process, providing diligent oversight to maintain the highest standards of installation quality. This reinforces our steadfast dedication to excellence and ensures that your experience with us is nothing short of exceptional.

4. During the warranty period, if any manufacturing quality issues are identified in your equipment, we are committed to swift action within just 8 hours of notification. Our expert team will be on-site within 24 hours domestically to address the issue at no charge, guaranteeing your satisfaction. For our international clients, we offer immediate remote assistance within 24 hours. Should the issue persist, we will dispatch a specialized technician overseas to provide comprehensive support and ensure complete resolution, reflecting our commitment to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. fully embraces the responsibility of maintaining process integrity guarantees. If performance deviations occur within the warranty period, we will meticulously gather relevant data, conduct a thorough analysis, and implement necessary adjustments. Our aim is not only to meet but to surpass expected process performance parameters, ensuring that our solutions consistently deliver beyond expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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