Premium Gas Burner for Enhanced Oven Efficiency and Control

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Premium Gas Burner for Enhanced Oven Efficiency and Control
  • Premium Gas Burner for Enhanced Oven Efficiency and Control
  • Premium Gas Burner for Enhanced Oven Efficiency and Control
  • Premium Gas Burner for Enhanced Oven Efficiency and Control
  • Premium Gas Burner for Enhanced Oven Efficiency and Control
  • Premium Gas Burner for Enhanced Oven Efficiency and Control
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ1.19
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Industrial Grade Gas Burner from Hunan Zhongding Thermal Technology Co., Ltd., a masterpiece of engineering crafted to elevate your operational capabilities. This Advanced Oven Gas Burner System is designed with precision to deliver powerful performance in high-efficiency furnaces, setting new standards in industrial heating solutions. Embrace the future of energy management with a burner that promises exceptional innovation, enhancing productivity while ensuring unmatched energy efficiency. Discover the epitome of excellence with our gas burner, reimagining how you harness energy and transforming your operational landscape.
Product Description

Behold the marvel of precision and expertise: the Advanced Waste Oil Burner, a true testament to the forefront of innovation, exclusively designed for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. Experience engineering at its finest with this burner that embodies modern sophistication, equipped with a sturdy central column cyclone, an intuitively placed observation hole, and a top-tier fire detection and control system. Embrace the seamless ignition efficiency provided by the pilot lamp, coupled with the effortless operation of a streamlined tube and the ingenious dual gas gun design, featuring both inner and outer guns for unparalleled fuel distribution. The burner boasts a refined air regulating mechanism alongside a groundbreaking flue gas circulation system, maximizing performance with every use. By harnessing revolutionary technologies, such as meticulous air and fuel classification, cutting-edge rich-lean combustion methods, and sophisticated flue gas recirculation, this burner generates a dynamic vortex flame within the furnace. This innovation not only significantly reduces the flame length but also decreases the flame center temperature, ensuring extraordinary combustion efficiency. In addition, the introduction of segmented combustion drastically curbs NOx creation, resulting in dramatically lowered NOx emissions within the flue gas, establishing a new benchmark for environmentally responsible industrial heating solutions.

Detailed Photos

Premium Gas Burner for Enhanced Oven Efficiency and ControlPremium Gas Burner for Enhanced Oven Efficiency and Control

Product Parameters
1. Details and Specifications of Burner Internals: Immerse yourself in a detailed exploration of the advanced design and intricate architecture of our burner system. Experience the pinnacle of efficiency and reliability, expertly crafted for unparalleled performance.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Technical Parameters of Burner: Dive deep into the robust technical specifications that power this burner. Discover how superior functionality is seamlessly integrated with high-performance vacuum furnaces, ensuring excellence in every operation.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Burner Characteristics: Discover the exceptional features that elevate this burner as a market leader in adaptability and operational flexibility, setting new standards in the industry.

1) The burner showcases extraordinary adaptability across diverse fuel types, paired with outstanding operational flexibility, addressing a wide spectrum of industrial necessities with ease.
2) Designed to handle an array of fuel gases, this burner offers unmatched versatility and user-friendliness across varied applications.
3) The burner comes in common specifications from 1.0MW to 10.0MW, with bespoke customization options available to meet specific requirements and unique demands.
4) With an adjustable flame length ranging from 1.5 to 4.5 meters, this burner allows for precise control, perfectly suited for diverse operational environments.
5) Featuring a flame diameter spanning from 0.5 to 1.5 meters, this burner ensures a tailored fit for a wide variety of applications.

4. Smoke Assurance Indicators: Guaranteeing adherence to stringent standards through rigorous control of emissions and particulates, ensuring your operations are clean and compliant.

Oxygen content in flue gas (O2): Consistently maintained at 3% (mol dry basis) to ensure optimal combustion efficiency and performance.
NOx concentration: Effectively restricted to ≤ 100mg/Nm³, in full alignment with environmental safety standards.
CO concentration: Kept at a maximum of ≤ 50mg/Nm³, significantly minimizing carbon monoxide emissions for a cleaner, safer operation.
Particulate Matter: Limited to ≤ 20mg/Nm³, ensuring minimal environmental impact and full compliance with air quality regulations.
Unburned Hydrocarbons: Maintained at ≤ 20mg/Nm³, highlighting our unwavering commitment to eco-friendly and efficient combustion practices.
Our Advantages
1. Unmatched Company Strength
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of industrial excellence. With a solidified registered capital of 46 million RMB and a vast 12,000-square-meter production hub, we are pioneers in the R&D, design, and creation of state-of-the-art auxiliary machinery. Our product suite includes advanced petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a myriad of furnace components. Boasting an annual output capacity of 5,000 burners, 100 rotary air preheaters, and 100 high-performance heating and aluminum melting furnaces, we achieve an impressive average annual sales revenue of 200 million RMB. Our innovative strength is fortified by 1 software copyright, 12 invention patents, and over 120 utility model patents. We pride ourselves on our strategic industry-academia collaborations with esteemed universities like Beijing University of Science and Technology and China University of Petroleum. Our accolades include the esteemed 'Specialized, Refined, Unique and New' Demonstration Enterprise and the coveted 'National Specialized, Refined, Unique and New Small Giant Enterprise' titles.
Premium Gas Burner for Enhanced Oven Efficiency and Control


2. Exemplary Company Qualifications

Premium Gas Burner for Enhanced Oven Efficiency and ControlPremium Gas Burner for Enhanced Oven Efficiency and ControlPremium Gas Burner for Enhanced Oven Efficiency and Control

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Premium Gas Burner for Enhanced Oven Efficiency and ControlHarness the Full Technological Brilliance of Zhongding 95+

a. Achieving a remarkable thermal efficiency exceeding 95% in our heating furnaces.
b. Setting new ecological standards with ultra-low NOx and CO emissions.
c. Ingeniously lowering flue gas temperature to below 80ºC for enhanced efficiency.
d. Leading the charge with the progressive vision of carbon neutrality and peak carbon emissions.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Experience Four Remarkable Advantages:

a. Extensive applicability across a variety of operational contexts.
b. Superior heat exchange efficiency, elevating furnace thermal performance by an impressive 3%.
c. Achieving notably low exhaust temperatures, with strong resistance to dew point corrosion and minimal pressure loss.
d. Free from scaling or dust buildup; enjoy variable frequency regulation with effortless maintenance.

After Sales Service

1. We go above and beyond to meticulously ensure that the quality of our supplied products impeccably matches the most stringent design, construction, and usage specifications. Our unwavering dedication guarantees that each product not only meets but surpasses the highest standards of excellence.

2. We are committed to dispatching our seasoned technical experts for complimentary, on-site consultations. Their guidance is aimed at effortlessly addressing any potential issues that may arise during the equipment's installation and initial trial operation. Our robust 12-month quality assurance period, which begins on the day of equipment commissioning, exemplifies our dedication to quality and customer satisfaction. Should any manufacturing quality concerns arise within this timeframe, we pledge to undertake repairs or replacements at no additional cost. Additionally, should issues arise from improper usage by the buyer, we offer our professional services at competitive rates, ensuring your peace of mind.

3. Our promise includes guaranteeing our on-site presence during the crucial installation phase, where we meticulously oversee each detail to uphold and surpass superior installation quality standards.

4. Within the warranty period, if any manufacturing quality issues are detected during equipment operation, we promise to respond within a lightning-fast 8-hour window upon receiving the buyer's notification. Our dedicated team will be on-site within 24 hours domestically to resolve the issue at no charge, ensuring complete satisfaction. For our valued international clients, remote assistance will commence within 24 hours. If the issue persists, we will promptly deploy a specialized technician overseas to provide comprehensive support, ensuring the problem is resolved swiftly and effectively.

5. We fully accept responsibility for ensuring the integrity of process guarantees. In the unlikely event of performance deviations during the warranty period, we promise to diligently gather necessary data, thoroughly analyze the issue, and make essential modifications to meet and exceed all process performance parameters. Our commitment is to ensure not only the preservation of your equipment's optimal performance but also its enhancement.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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