Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18
  • Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18
  • Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18
  • Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18
  • Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18
  • Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.18
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, an exceptional innovation proudly crafted by Hunan Zhongding Thermal Technology Co., Ltd. This masterpiece of engineering brilliance is meticulously designed to catapult your industrial operations into a new era of unparalleled efficiency and peak performance. As the epitome of cutting-edge technology, it delivers supreme power and unmatched precision, revolutionizing the way industries tackle their heating solutions. Dive into a world of remarkable transformation, where operational productivity soars and energy efficiency reaches new heights with our advanced burner. This meticulously engineered marvel not only meets but surpasses the most stringent standards, setting an unprecedented benchmark in energy utilization. Embrace this groundbreaking advancement and empower your industry with technology that turns energy challenges into boundless opportunities for growth and excellence.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner stands as a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. Designed with precision, this sophisticated burner integrates a pilot lamp that enhances ignition efficiency alongside a simplified tube to streamline operation. The dual gas gun design, with both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Leveraging advanced technologies, such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a formidable vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to remarkably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the remarkable fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on an enlightening journey through the pinnacle of engineering prowess with our exceptionally advanced design and intricate architecture. Meticulously crafted, this burner is designed to deliver unparalleled efficiency and unwavering reliability, ensuring your systems operate at their zenith, thereby transforming the very core of your operations.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse yourself in the robust and precise technical specifications that empower this burner to perform at superior levels. It seamlessly integrates with leading high-performance vacuum furnaces to deliver unmatched results.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Uncover the extraordinary qualities that set this burner apart, showcasing its leadership in adaptability and operational versatility. This burner sets new benchmarks in the industry, elevating standards and expectations alike.

1) Experience unmatched versatility with a burner that effortlessly adapts to a diverse range of fuel types. It showcases remarkable operational flexibility, adeptly meeting the varied demands of the ever-evolving industrial landscape.
2) Meticulously engineered for smooth integration with a spectrum of fuel gases, this burner offers unparalleled versatility and user-friendliness, making it ideal for a multitude of applications across varied operational settings.
3) Select from widely available specifications ranging from 1.0MW to 10.0MW. Bespoke customization options are also available to meet your specific requirements and sophisticated needs, ensuring the perfect fit for your operational framework.
4) Fine-tune your operations with an adjustable flame length ranging from 1.5 to 4.5 meters. This provides precise control, perfectly suited for a variety of dynamic operational settings, granting you the flexibility needed for optimal functionality.
5) Achieve optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring a precise fit for your operational needs and enhancing your operational efficiency.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates. This ensures compliance with environmental regulations and demonstrates our unwavering commitment to responsible environmental stewardship.

Oxygen content in flue gas (O2): Precisely maintained at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, empowering superior operational performance and reliability.
NOx concentration: Astutely kept to ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards. This commitment fosters a greener future and reflects our dedication to eco-responsibility.
CO concentration: Skillfully restricted to ≤ 50mg/Nm³, this significantly curtails carbon monoxide emissions, paving the way for more sustainable, eco-conscious operations that benefit both the environment and your business.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, this minimizes environmental impact and steadfastly adheres to rigorous air quality regulations, ensuring cleaner, healthier air for everyone.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental wellness and operational excellence.
Our Advantages
1. Unmatched Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has firmly established itself as a trailblazer in the dynamic field of thermal engineering. With an impressive registered capital of 46 million RMB and an expansive 12,000-square-meter production facility, we lead the charge in innovation within R&D, design, and manufacturing of cutting-edge auxiliary apparatus. Our diverse and extensive portfolio includes state-of-the-art petrochemical heating furnaces, robust industrial furnaces, advanced burners, and regenerative air preheaters, along with a wide and adaptable range of high-quality furnace accessories. Every year, we proudly produce a phenomenal 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, resulting in an impressive annual sales revenue of 200 million RMB. Our unwavering commitment to innovation is highlighted by our acquisition of 1 software copyright, 12 invention patents, and over 120 utility model patents. We cultivate effective and strategic partnerships with esteemed academic institutions, including Beijing University of Science and Technology and China University of Petroleum. Our distinguished honors include the prestigious titles of 'Specialized, Refined, Unique and New' Demonstration Enterprise and the coveted 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18


2. Exemplary Company Qualifications

Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Advanced Vacuum Furnace Burner with Model Zdylq-Jm0.18Discover the Unmatched Potential of Zhongding 95+ Comprehensive Technological Excellence

a. Achieve outstanding thermal efficiency surpassing an impressive 95% in our heating furnaces, setting new industry standards for excellence and performance.
b. Attain ultra-low emissions of NOx and CO, underscoring our relentless dedication to pioneering eco-friendly advancements.
c. Optimize flue gas temperatures to below 80ºC, ensuring peak operational efficiency and energy conservation.
d. Implement innovative and strategic approaches for carbon neutrality and peak carbon emissions, propelling sustainability forward with zeal.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Enjoy the Benefits of Four Unmatched Advantages:

a. Wide-ranging applicability across diverse operational scenarios, providing exceptional flexibility and adaptability.
b. Unrivaled heat exchange efficiency, enhancing furnace thermal performance by an impressive margin of 3%.
c. Benefit from exceptionally low exhaust temperatures, remarkable resistance to dew point corrosion, and minimal pressure drop-ensuring durability and efficiency.
d. Eliminate scaling and dust accumulation; experience the ease of variable frequency regulation for simplified and hassle-free maintenance.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we pride ourselves on the unparalleled precision of our products. Each item is meticulously crafted to consistently surpass even the most rigorous design, construction, and usage criteria. This reflects our unwavering commitment to excellence and ensures that our valued customers receive only the best.

2. Our promise to you includes dispatching an expert technical team, free of charge, to offer on-site assistance, ensuring a seamless installation and trial operation of your equipment. Enjoy unparalleled peace of mind with our comprehensive 12-month quality assurance, beginning from the day your equipment is commissioned. Should any manufacturing quality issues arise within this period, we guarantee prompt repair or replacement at absolutely no cost. For issues arising from improper use, our professional services are available at highly competitive rates, underscoring our dedication to exceptional customer satisfaction.

3. We pledge to be present on-site throughout the entire installation process, providing diligent oversight to maintain the highest standards of installation quality. This reinforces our steadfast dedication to excellence and ensures that your experience with us is nothing short of exceptional.

4. During the warranty period, if any manufacturing quality issues are identified in your equipment, we are committed to swift action within just 8 hours of notification. Our expert team will be on-site within 24 hours domestically to address the issue at no charge, guaranteeing your satisfaction. For our international clients, we offer immediate remote assistance within 24 hours. Should the issue persist, we will dispatch a specialized technician overseas to provide comprehensive support and ensure complete resolution, reflecting our commitment to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. fully embraces the responsibility of maintaining process integrity guarantees. If performance deviations occur within the warranty period, we will meticulously gather relevant data, conduct a thorough analysis, and implement necessary adjustments. Our aim is not only to meet but to surpass expected process performance parameters, ensuring that our solutions consistently deliver beyond expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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