| Customization: | Available |
|---|---|
| After-sales Service: | Free on-Site Guidance to Solve Problems Discovered |
| Warranty: | 12 Months |
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Introducing the zenith of technological advancement in combustion solutions: the Industrial Low Emission Gas Burner, a masterstroke by Hunan Zhongding Thermal Technology Co., Ltd. This exceptional piece of engineering is crafted for those who are uncompromising in their pursuit of top-tier energy efficiency combined with environmental stewardship. This state-of-the-art burner not only drastically reduces energy consumption but also operates with unparalleled cleanliness, achieving impressively low nitrogen oxide emissions. At the core of its pioneering design lies a harmonious blend of innovative technologies. By optimizing the intricate combustion systems and dynamics within industrial and heating furnaces, this burner guarantees unparalleled performance. 1. **Key Features:** - **Staged Combustion:** Expert management of the combustion process for optimal efficiency. - **Multiple Combustion Pathways:** Enhanced flexibility for diverse applications. - **Precise Oxide Supply:** Ensures perfect burning conditions. 2. **Innovative Technologies:** - The revolutionary flame plasticity technology, leveraging braze bricks, customizes flame shape and distribution to boost efficiency. - Integrating flue gas reflux and ultra-adiabatic combustion techniques further refines the process. This significantly reduces flame center temperatures and eradicates localized hotspots. This comprehensive approach not only sets a new industry standard for cutting NOx emissions to ultra-low values but also confirms its role as the quintessential solution for high-efficiency heat treatment applications.
| Dehydration heating furnace | ||
| No. | Burner data | Burner parameters |
| 1 | Single burner heat generation (design/normal/minimum) MW | 2.28/1.51/0.46 |
| 2 | Fuel gas pipeline network pressure (MPa) | 0.05~0.2 |
| 3 | Fuel gas | Refer to the fuel gas data sheet |
| 4 | Excess air coefficient % | ≤1.15 |
| 5 | Ventilation form | force-ventilate |
| 6 | Flame shape | round |
| 7 | Installation position | furnace bottom |
| Composition, mol% | Condition 1 | Condition 2 | Condition 3 | Condition 4 | Condition 5 | Condition 6 |
| SOR | EOR | SOR-PSA DOWN | EOR-PSA DOWN | Start-Up(LPG) | Start-Up(Natural gas) | |
| H2O | 0.04 | 0.03 | 0.01 | 0.01 | 0 | 0 |
| H2 | 41.47 | 23.67 | 88.13 | 75.57 | 0 | 0 |
| N2 | 3.18 | 4.29 | 0.68 | 1.37 | 0 | 0.2 |
| CO | 10.96 | 6.99 | 2.34 | 2.24 | 0 | 0 |
| CO2 | 1.18 | 1.03 | 0.32 | 0.33 | 0 | 0 |
| CH4 | 21.37 | 37.01 | 3.98 | 11.84 | 0 | 91.53 |
| C2H2 | 0 | 0 | 0 | 0 | 0 | 0 |
| C2H4 | 0.99 | 7.42 | 0.21 | 2.37 | 0 | 0 |
| C2H6 | 1.31 | 7.26 | 0.24 | 2.32 | 0 | 6.38 |
| C3H6 | 10.14 | 5.76 | 2.17 | 1.84 | 1.04 | 0 |
| C3H8 | 7.8 | 4.45 | 1.66 | 1.42 | 35.79 | 1.39 |
| Isobutane | 0.82 | 1.52 | 0.17 | 0.49 | 0.03 | 0.2 |
| 2-methylpropene | 0.42 | 0.57 | 0.09 | 0.18 | 62.5 | 0 |
| 1-Butene | 0.42 | 0 | 0 | 0.02 | 0.29 | |
| Butane | 0.01 | 0 | 0 | 0 | ||
| C5H12 | 0 | 0 | 0 | 0.59 | 0.02 | |
| Total, mol% | 100 | 100 | 100 | 100 | 100 | 100 |
| NOx guarantee value (mg/Nm) | <80 | <80 | <80 | <80 | <150 | <80 |
| CO guarantee value (mg/Nm) | <50 | <50 | <50 | <50 | <50 | <50 |
| Guaranteed value of particulate matter (mg/Nm) | <20 | <20 | <20 | <20 | <20 | <20 |
| SO2 guarantee value (mg/Nm) | <30 | <30 | <30 | <30 | <30 | <30 |
2. Company Qualifications and Credentials
1) Zhongding's Innovative Green Heating Furnace 95+ TechnologyZhongding 95+ Technology: A Panoramic View of Cutting-edge Advantages
a. We have transformed thermal efficiency, propelling heating furnace performance beyond an astonishing 95%!
b. Enjoy exceptional emission control with ultra-low NOx and CO2 emissions, setting new standards in environmental sustainability.
c. Achieve outstanding operational efficiency with flue gas temperatures dropping impressively below 80 ºC.
d. Embrace the future with our dedication to carbon neutrality and peak carbon emissions, propelling the global sustainability mission.
2) Advanced Flue Gas Waste Heat Recovery Technology
Four Key Advantages Redefining Efficiency:
a. Unmatched versatility, accommodating a wide range of applications.
b. Delivers exceptional heat exchange efficiency, enhancing the heating furnace's thermal efficiency by an additional 3%.
c. With low exhaust temperatures coupled with resistance to dew point corrosion and minimal pressure drop, ensure durability and reliability.
d. Delight in effortless maintenance with no scaling or dust accumulation, complemented by variable frequency regulation for optimized performance.
1. We take immense pride in our unwavering commitment to quality, ensuring our products consistently meet and exceed the stringent design, construction, and usage specifications you expect;
2. Our highly skilled team will deploy seasoned technical personnel to deliver complimentary, hands-on site guidance, expertly navigating any challenges that emerge during installation and trial operation of equipment. This unparalleled support extends until the successful completion of the trial operation, granting you the assurance of a 12-month quality guarantee from your equipment's commissioning date. Should any manufacturing quality issues arise within this period, rest assured we will undertake repairs or replacements at zero cost. For issues resulting from improper use by the buyer, we are pleased to provide remedial services at a fair and reasonable fee.
3. We remain steadfast in providing unwavering on-site services throughout the installation phase of our products, diligently overseeing installation quality to guarantee optimal performance and seamless operation.
4. During the warranty period, if any manufacturing quality concerns arise while the equipment is in operation, we pledge a swift response within 8 hours upon receiving the buyer's notification via letter or telegram. Our domestic clients can expect our dedicated team on-site within 24 hours to resolve the issue at no charge, ensuring comprehensive problem elimination. For our valued international clients, we initiate remote assistance within 24 hours to address any problems. Should remote resolution prove insufficient, we will expedite the dispatch of a dedicated expert overseas to deliver thorough support until the issue is fully resolved.
5. We assume full responsibility for ensuring process reliability. In the event of any deviations in operational performance during the warranty period, we are dedicated to meticulous data collection, precise problem identification, and comprehensive analysis. We will implement all necessary modifications to bring performance in line with required process parameters, maintaining our unwavering commitment to excellence.
Q1: Why is the price range of your product so wide?
A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.
Q2: What products does your company mainly produce?
A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.
Q3: What are your product advantages?
A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.
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