Low Emission Burner for Waste Oil Gas Heating Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.22
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Step into the future of sustainable heating with the Industrial Ultra Low Emission Burner, a masterpiece crafted by Hunan Zhongding Thermal Technology Co., Ltd. This innovative burner is meticulously engineered to provide exceptional energy efficiency, all the while dramatically reducing your environmental footprint. It is the ideal choice for those passionate about sustainability, offering unparalleled performance and dependability across a wide range of heating applications. Discover the seamless blend of advanced technology and environmental stewardship with our cutting-edge solution for waste oil gas heating applications.

Product Description

Introducing the zenith of technological advancement in combustion solutions: the Industrial Low Emission Gas Burner, a masterstroke by Hunan Zhongding Thermal Technology Co., Ltd. This exceptional piece of engineering is crafted for those who are uncompromising in their pursuit of top-tier energy efficiency combined with environmental stewardship. This state-of-the-art burner not only drastically reduces energy consumption but also operates with unparalleled cleanliness, achieving impressively low nitrogen oxide emissions. At the core of its pioneering design lies a harmonious blend of innovative technologies. By optimizing the intricate combustion systems and dynamics within industrial and heating furnaces, this burner guarantees unparalleled performance. 1. **Key Features:** - **Staged Combustion:** Expert management of the combustion process for optimal efficiency. - **Multiple Combustion Pathways:** Enhanced flexibility for diverse applications. - **Precise Oxide Supply:** Ensures perfect burning conditions. 2. **Innovative Technologies:** - The revolutionary flame plasticity technology, leveraging braze bricks, customizes flame shape and distribution to boost efficiency. - Integrating flue gas reflux and ultra-adiabatic combustion techniques further refines the process. This significantly reduces flame center temperatures and eradicates localized hotspots. This comprehensive approach not only sets a new industry standard for cutting NOx emissions to ultra-low values but also confirms its role as the quintessential solution for high-efficiency heat treatment applications.

Detailed Photos

Product Parameters

1. Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics

1) Experience an innovative breakthrough with our burner, which disperses fuel throughout the entire space. This intelligent design significantly reduces the core flame temperature, delivering unmatched performance and efficiency.;
2) Featuring a stable flame design, our burner expertly mixes with secondary gas to enhance combustion. This ensures that every drop of fuel is utilized to its fullest potential, maximizing energy output.;
3) The flue gases undergo a meticulous and precise heat exchange, transferring energy directly to the gas and combustion air. This sophisticated process increases the inlet temperature, optimizing the entire combustion process for superior performance.;
4) Our strategically optimized brazier brick design plays a pivotal role in influencing fluid flow. This ensures the flame is expertly shaped for unparalleled efficiency and energy conservation.;
5) Through adept manipulation of the fuel supply around the ring, based on precise regulations, a swirling flame is created. This prevents any potential furnace flame erosion, enhancing the longevity and reliability of the system.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): 3% (mol dry basis), a testament to our commitment to achieving optimal combustion efficiency.
NOx Concentration: 50mg/Nm³, showcasing our dedication to significantly reducing environmental impact through advanced technologies.;
CO Concentration: 40mg/Nm³, maintaining a strict low emission profile to protect the environment.;
Particulate Matter: ≤ 20mg/Nm³; this ensures our operations remain clean and efficient, setting a benchmark in industry standards.;
Unburned Hydrocarbons: ≤ 20mg/Nm³, underlining our steadfast commitment to environmental sustainability and responsible technology innovation.

Our Advantages

1. Company Strength and Expertise

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. is a shining beacon of innovation in the thermal technology sector. Boasting a robust registered capital of 46 million RMB, our cutting-edge production facility spans an impressive 12,000 square meters. We specialize in the research, development, design, and manufacture of essential auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, state-of-the-art burners, regenerative air preheaters, along with comprehensive furnace accessories. Our robust production capacity includes an impressive 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces, inclusive of aluminum melting furnaces, generating an astounding annual sales revenue of 200 million RMB. Our intellectual assets include 1 software copyright, 12 invention patents, and over 120 utility model patents. Engaging in dynamic industry-academic collaborations, we have forged strategic alliances with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Since inception, we have proudly amassed accolades such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Company Qualifications and Credentials

3. Outstanding Product Advantages

1) Zhongding's Innovative Green Heating Furnace 95+ Technology
Zhongding 95+ Technology: A Panoramic View of Cutting-edge Advantages

a. We have transformed thermal efficiency, propelling heating furnace performance beyond an astonishing 95%!
b. Enjoy exceptional emission control with ultra-low NOx and CO2 emissions, setting new standards in environmental sustainability.
c. Achieve outstanding operational efficiency with flue gas temperatures dropping impressively below 80 ºC.
d. Embrace the future with our dedication to carbon neutrality and peak carbon emissions, propelling the global sustainability mission.

2) Advanced Flue Gas Waste Heat Recovery Technology

Four Key Advantages Redefining Efficiency:

a. Unmatched versatility, accommodating a wide range of applications.
b. Delivers exceptional heat exchange efficiency, enhancing the heating furnace's thermal efficiency by an additional 3%.
c. With low exhaust temperatures coupled with resistance to dew point corrosion and minimal pressure drop, ensure durability and reliability.
d. Delight in effortless maintenance with no scaling or dust accumulation, complemented by variable frequency regulation for optimized performance.

After Sales Service

1. We take immense pride in our unwavering commitment to quality, ensuring our products consistently meet and exceed the stringent design, construction, and usage specifications you expect;

2. Our highly skilled team will deploy seasoned technical personnel to deliver complimentary, hands-on site guidance, expertly navigating any challenges that emerge during installation and trial operation of equipment. This unparalleled support extends until the successful completion of the trial operation, granting you the assurance of a 12-month quality guarantee from your equipment's commissioning date. Should any manufacturing quality issues arise within this period, rest assured we will undertake repairs or replacements at zero cost. For issues resulting from improper use by the buyer, we are pleased to provide remedial services at a fair and reasonable fee.

3. We remain steadfast in providing unwavering on-site services throughout the installation phase of our products, diligently overseeing installation quality to guarantee optimal performance and seamless operation.

4. During the warranty period, if any manufacturing quality concerns arise while the equipment is in operation, we pledge a swift response within 8 hours upon receiving the buyer's notification via letter or telegram. Our domestic clients can expect our dedicated team on-site within 24 hours to resolve the issue at no charge, ensuring comprehensive problem elimination. For our valued international clients, we initiate remote assistance within 24 hours to address any problems. Should remote resolution prove insufficient, we will expedite the dispatch of a dedicated expert overseas to deliver thorough support until the issue is fully resolved.

5. We assume full responsibility for ensuring process reliability. In the event of any deviations in operational performance during the warranty period, we are dedicated to meticulous data collection, precise problem identification, and comprehensive analysis. We will implement all necessary modifications to bring performance in line with required process parameters, maintaining our unwavering commitment to excellence.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.