Multi-Function Vacuum Burner for Premium Gas Solutions in Industry

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Multi-Function Vacuum Burner for Premium Gas Solutions in Industry
  • Multi-Function Vacuum Burner for Premium Gas Solutions in Industry
  • Multi-Function Vacuum Burner for Premium Gas Solutions in Industry
  • Multi-Function Vacuum Burner for Premium Gas Solutions in Industry
  • Multi-Function Vacuum Burner for Premium Gas Solutions in Industry
  • Multi-Function Vacuum Burner for Premium Gas Solutions in Industry
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.22
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, a true epitome of engineering brilliance and precision. This exquisite piece of technology, crafted with utmost care by the renowned Hunan Zhongding Thermal Technology Co., Ltd., is nothing short of a masterpiece in the realm of industrial innovation. Elevate your operations to unparalleled heights of efficiency and performance with this exceptional burner. It stands as a beacon of cutting-edge technology, delivering extraordinary power and precision, effectively reshaping the way industries approach heating solutions. Witness a stunning transformation in operational productivity and energy efficiency through our state-of-the-art burner. Designed with meticulous attention to detail, it not only meets but astonishingly exceeds the most rigorous standards, setting a pioneering benchmark in energy utilization. Embrace this revolutionary advancement and empower your industry with technology that morphs energy challenges into extraordinary opportunities for growth and excellence.
Product Description

Discover the epitome of engineering prowess in the Advanced Waste Oil Burner, a crowning achievement designed specifically for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is not just another component; it is a testament to cutting-edge innovation, housing a robust central column cyclone, a strategically incorporated observation hole, and an avant-garde fire detection and control system. Built with meticulous precision, this burner integrates a pilot lamp to enhance ignition efficiency and incorporates a simplified tube to streamline operational processes. Featuring a dual gas gun design, with both inner and outer guns, it guarantees optimal fuel delivery, ensuring unmatched performance. Among its many pioneering features is an advanced air regulating mechanism and an innovative flue gas circulation system, crafted for peak operational efficiency. By employing cutting-edge technologies like precise air and fuel classification, rich-lean combustion techniques, and advanced flue gas recirculation, this burner creates a powerful vortex flame within the furnace. This brilliant design not only effectively reduces flame length but also significantly lowers the flame center temperature, achieving superior combustion performance. Furthermore, the strategic adoption of segmented combustion dramatically reduces NOx creation, leading to remarkably low NOx emissions in the flue gas, setting a new standard in eco-friendly industrial heating solutions. Immerse yourself in the extraordinary blend of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is sculpted to perfection for excellence.

Detailed Photos

Multi-Function Vacuum Burner for Premium Gas Solutions in IndustryMulti-Function Vacuum Burner for Premium Gas Solutions in Industry

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on a captivating exploration of engineering mastery with our state-of-the-art design and complex structural features. Painstakingly engineered, this burner promises unparalleled efficiency and steadfast reliability, ensuring that your systems operate at their highest potential, revolutionizing the core of your operations.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Delve into the powerful and precise technical specifications that elevate this burner to superior performance levels. It harmoniously integrates with elite high-performance vacuum furnaces, delivering results that stand unmatched in the industry.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Discover the extraordinary attributes that distinguish this burner, showcasing its supremacy in adaptability and operational versatility. This burner sets new industry standards, raising the bar of expectations and performance.

1) Experience the ultimate versatility with a burner that seamlessly adapts to a wide array of fuel types. It demonstrates exceptional operational flexibility, expertly catering to the varied demands of the ever-evolving industrial landscape.
2) Meticulously designed for seamless integration with various fuel gases, this burner offers unmatched versatility and ease of use, making it perfect for a multitude of applications across diverse operational environments.
3) Choose from widely accessible specifications ranging from 1.0MW to 10.0MW. Tailored customization options are also available to meet your specific requirements and advanced needs, ensuring the perfect fit for your operational framework.
4) Refine your operations with an adjustable flame length ranging from 1.5 to 4.5 meters. This provides precise control, ideally suited for a range of dynamic operational settings, granting you the flexibility needed for optimal functionality.
5) Achieve peak performance tailored to your varied applications with flame diameters spanning from 0.5 to 1.5 meters, ensuring a precise fit for your operational needs and amplifying your operational efficiency.

4. Stringent Smoke Assurance Indicators: Maintain the highest standards by exercising rigorous oversight over emissions and particulates. This guarantees compliance with environmental regulations and underscores our steadfast commitment to responsible environmental stewardship.

Oxygen content in flue gas (O2): Consistently maintained at an optimal 3% (mol dry basis) to ensure ideal combustion conditions and efficiency, empowering superior operational performance and dependability.
NOx concentration: Precisely controlled to ≤ 100mg/Nm³, ensuring adherence to stringent environmental safety and sustainability standards. This commitment advances a greener future and reflects our dedication to eco-responsibility.
CO concentration: Expertly limited to ≤ 50mg/Nm³, significantly reducing carbon monoxide emissions and paving the way for more sustainable, eco-conscious operations that benefit both the environment and your business.
Particulate Matter: Rigorously limited to ≤ 20mg/Nm³, this minimizes environmental impact and steadfastly adheres to strict air quality regulations, ensuring cleaner, healthier air for all.
Unburned Hydrocarbons: Consistently maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to environmentally friendly and efficient combustion practices that prioritize environmental wellness and operational excellence.
Our Advantages
1. Unmatched Company Strength and Capabilities
Since its foundation in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a pioneering leader in the realm of thermal engineering. Boasting a formidable registered capital of 46 million RMB, we operate from a sprawling 12,000-square-meter production facility. Our company is at the forefront of innovation in the R&D, design, and manufacturing of cutting-edge auxiliary equipment. Our extensive and diverse portfolio features state-of-the-art petrochemical heating furnaces, versatile industrial furnaces, high-performance burners, and advanced regenerative air preheaters, alongside a comprehensive range of adaptable furnace accessories. Annually, we proudly produce a staggering 5,000 burners, 100 rotary air preheaters, and 100 high-quality heating and aluminum melting furnaces, culminating in an impressive annual sales revenue of 200 million RMB. Our relentless pursuit of innovation is exemplified by our acquisition of 1 software copyright, 12 prestigious invention patents, and an extensive collection of over 120 utility model patents. We actively cultivate fruitful partnerships with esteemed academic institutions, including Beijing University of Science and Technology and China University of Petroleum. Our distinguished honors include the prestigious 'Specialized, Refined, Unique and New' Demonstration Enterprise and the coveted 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Multi-Function Vacuum Burner for Premium Gas Solutions in Industry


2. Exemplary Company Qualifications and Accreditations

Multi-Function Vacuum Burner for Premium Gas Solutions in IndustryMulti-Function Vacuum Burner for Premium Gas Solutions in IndustryMulti-Function Vacuum Burner for Premium Gas Solutions in Industry

3. Innovative Product Advantages and Cutting-edge Features

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Multi-Function Vacuum Burner for Premium Gas Solutions in IndustryDiscover the Unrivaled Potential of Zhongding's 95+ Comprehensive Technological Excellence

a. Experience exceptional thermal efficiency exceeding 95% in our heating furnaces, setting new benchmarks for industry excellence.
b. Achieve ultra-low emissions of NOx and CO, highlighting our steadfast commitment to eco-friendly innovations.
c. Optimize flue gas temperatures to below 80ºC, ensuring consistent peak operational efficiency at all times.
d. Implement groundbreaking solutions for carbon neutrality and peak carbon emissions, elevating sustainability to the forefront of our mission.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Experience Four Unparalleled Advantages:

a. Wide-ranging applicability across diverse operational scenarios, offering exceptional flexibility and adaptability.
b. Unmatched heat exchange efficiency, significantly enhancing furnace thermal performance by an impressive margin of 3%.
c. Benefit from exceptionally low exhaust temperatures, outstanding resistance to dew point corrosion, and minimal pressure drop.
d. Experience the elimination of scaling and dust accumulation; enjoy the convenience of variable frequency regulation and simplified maintenance with revolutionary ease.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we take immense pride in offering products that are the epitome of precision and reliability. Crafted with painstaking attention to detail, each of our offerings consistently surpasses the most exacting design, construction, and usage standards. Our relentless commitment to excellence ensures that our valued customers receive nothing short of the best.

2. Our comprehensive suite of services includes dispatching a seasoned team of technical experts, at no additional cost, to provide on-site assistance. This ensures seamless and efficient installation and trial operation of your equipment. Enjoy our all-encompassing 12-month quality assurance, commencing from the first day of operation. Should any manufacturing quality issues arise during this period, we pledge to promptly repair or replace the equipment without any cost to you. If issues are due to misuse, our professional services remain available at competitive rates, underscoring our commitment to unmatched customer satisfaction.

3. We pledge our presence on-site throughout the entire installation process, offering vigilant oversight to uphold superior installation quality. This unwavering commitment to excellence guarantees that your experience with us is nothing short of extraordinary.

4. During the warranty period, if any manufacturing quality issues are detected, we promise a swift response within just 8 hours of your notification. Our expert team will be on-site within 24 hours domestically, at no cost, to ensure your satisfaction. For our international clientele, we offer prompt remote support within 24 hours. If issues persist, we will dispatch a specialized technician overseas to provide in-depth assistance and secure complete resolution, underscoring our dedication to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. assumes full responsibility for maintaining process integrity guarantees. Should any performance variances occur during the warranty period, we will meticulously gather relevant data, conduct a thorough analysis, and implement required adjustments. Our mission is to not only meet but exceed the anticipated process performance parameters, ensuring our solutions consistently deliver beyond expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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