Efficient Burner for High Efficiency Vacuum Furnace Applications

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Efficient Burner for High Efficiency Vacuum Furnace Applications
  • Efficient Burner for High Efficiency Vacuum Furnace Applications
  • Efficient Burner for High Efficiency Vacuum Furnace Applications
  • Efficient Burner for High Efficiency Vacuum Furnace Applications
  • Efficient Burner for High Efficiency Vacuum Furnace Applications
  • Efficient Burner for High Efficiency Vacuum Furnace Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.25
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, a true embodiment of engineering excellence and precision, skillfully developed by the renowned Hunan Zhongding Thermal Technology Co., Ltd. This exceptional burner is more than a mere design; it is a masterpiece that elevates your industrial processes to unparalleled heights of efficiency and performance. As a pinnacle of cutting-edge innovation, it offers exceptional power and precision, revolutionizing the way industries approach heating solutions. Witness a breathtaking transformation in operational productivity and energy efficiency with our state-of-the-art burner. This meticulously crafted marvel not only meets but remarkably exceeds the most rigorous standards, establishing a new benchmark in energy utilization. Embrace this revolutionary leap forward and equip your industry with technology that turns energy challenges into outstanding opportunities for growth and success.
Product Description

Discover the epitome of engineering prowess in the Advanced Waste Oil Burner, a crowning achievement designed specifically for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is not just another component; it is a testament to cutting-edge innovation, housing a robust central column cyclone, a strategically incorporated observation hole, and an avant-garde fire detection and control system. Built with meticulous precision, this burner integrates a pilot lamp to enhance ignition efficiency and incorporates a simplified tube to streamline operational processes. Featuring a dual gas gun design, with both inner and outer guns, it guarantees optimal fuel delivery, ensuring unmatched performance. Among its many pioneering features is an advanced air regulating mechanism and an innovative flue gas circulation system, crafted for peak operational efficiency. By employing cutting-edge technologies like precise air and fuel classification, rich-lean combustion techniques, and advanced flue gas recirculation, this burner creates a powerful vortex flame within the furnace. This brilliant design not only effectively reduces flame length but also significantly lowers the flame center temperature, achieving superior combustion performance. Furthermore, the strategic adoption of segmented combustion dramatically reduces NOx creation, leading to remarkably low NOx emissions in the flue gas, setting a new standard in eco-friendly industrial heating solutions. Immerse yourself in the extraordinary blend of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is sculpted to perfection for excellence.

Detailed Photos

Efficient Burner for High Efficiency Vacuum Furnace ApplicationsEfficient Burner for High Efficiency Vacuum Furnace Applications

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on an enlightening journey through the pinnacle of engineering prowess with our exceptionally advanced design and intricate architecture. Meticulously crafted for excellence, this burner delivers unparalleled efficiency and unwavering reliability, ensuring your systems operate at their zenith. Transform the very core of your operations with this marvel of engineering.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse yourself in the robust and precise technical specifications that empower this burner to perform at superior levels. Seamlessly integrating with leading high-performance vacuum furnaces, it delivers unmatched results that will redefine your expectations.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Uncover the extraordinary qualities that set this burner apart, showcasing its leadership in adaptability and operational versatility. This burner sets new benchmarks in the industry, elevating standards and expectations, and redefining the landscape of performance and innovation.

1) Experience unmatched versatility with a burner that effortlessly adapts to a diverse range of fuel types. It showcases remarkable operational flexibility, adeptly meeting the varied demands of the ever-evolving industrial landscape, making it a pivotal addition to your operational repertoire.
2) Meticulously engineered for smooth integration with a spectrum of fuel gases, this burner offers unparalleled versatility and user-friendliness. It's the ideal choice for a multitude of applications across varied operational settings, ensuring maximum efficiency and ease of use.
3) Select from widely available specifications ranging from 1.0MW to 10.0MW. Bespoke customization options are available to meet your specific requirements and sophisticated needs, ensuring the perfect fit for your operational framework, no matter the scale or complexity.
4) Fine-tune your operations with an adjustable flame length ranging from 1.5 to 4.5 meters. This provides precise control and is perfectly suited for a variety of dynamic operational settings, granting you the flexibility needed for optimal functionality and precision.
5) Achieve optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters. Ensuring a precise fit for your operational needs, this feature enhances your operational efficiency and effectiveness.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates. This ensures unwavering compliance with environmental regulations and demonstrates our commitment to responsible environmental stewardship and sustainable practices.

Oxygen content in flue gas (O2): Precisely maintained at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency. This empowers superior operational performance and reliability, ensuring top-notch results consistently.
NOx concentration: Astutely kept to ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards. This commitment fosters a greener future and reflects our dedication to eco-responsibility and progressive innovation.
CO concentration: Skillfully restricted to ≤ 50mg/Nm³, significantly curtailing carbon monoxide emissions. This paves the way for more sustainable, eco-conscious operations that benefit both the environment and your business, aligning with modern ecological demands.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, this minimizes environmental impact while steadfastly adhering to rigorous air quality regulations. It ensures cleaner, healthier air for everyone, embodying our commitment to sustainability.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices. Prioritizing environmental wellness and operational excellence, we set a new standard for responsible innovation.
Our Advantages
1. Unmatched Company Strength
Since 2007, Hunan Zhongding Thermal Technology Co., Ltd. has set the stage for innovation in thermal engineering. With a robust registered capital of 46 million RMB and a sprawling 12,000-square-meter facility, we are at the forefront of R&D, design, and manufacturing of cutting-edge auxiliary equipment. Our diverse product lineup includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and an adaptable range of furnace accessories. Annually, we are proud to manufacture 5,000 high-quality burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, driving impressive annual sales revenue of 200 million RMB. Our relentless innovation is evident with 1 software copyright, 12 invention patents, and over 120 utility model patents. We forge impactful partnerships with leading academic institutions such as Beijing University of Science and Technology and China University of Petroleum. Our accolades include the esteemed titles of 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Efficient Burner for High Efficiency Vacuum Furnace Applications


2. Exemplary Company Qualifications

Efficient Burner for High Efficiency Vacuum Furnace ApplicationsEfficient Burner for High Efficiency Vacuum Furnace ApplicationsEfficient Burner for High Efficiency Vacuum Furnace Applications

3. Innovative Product Advantages

1) Zhongding's Groundbreaking 95+ Green Heating Furnace Technology
Efficient Burner for High Efficiency Vacuum Furnace ApplicationsUnlock the Unrivaled Potential of Zhongding's 95+ Technological Mastery

a. Achieve remarkable thermal efficiency beyond 95% in our heating furnaces, setting an unparalleled benchmark for excellence.
b. Achieve ultra-low NOx and CO emissions, highlighting our steadfast commitment to eco-conscious innovation.
c. Maintain flue gas temperatures below 80ºC, ensuring consistent peak operational performance.
d. Deploy pioneering strategies for carbon neutrality and peak carbon emissions, advancing sustainability at the forefront.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Experience the Four Unmatched Benefits:

a. Extensive applicability across a variety of operational scenarios, delivering remarkable flexibility and adaptability.
b. Exceptional heat exchange efficiency, boosting furnace thermal performance by an impressive 3% margin.
c. Enjoy low exhaust temperatures, outstanding resistance to dew point corrosion, and minimal pressure drop.
d. Prevent scaling and dust buildup; take advantage of variable frequency regulation and effortless maintenance with groundbreaking convenience.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we take immense pride in offering products that are the embodiment of precision and dependability. Crafted with the utmost care and precision, each product transcends the highest standards of design, construction, and functionality, underscoring our unwavering dedication to excellence. Our esteemed customers can rest assured that they are receiving nothing short of the finest in quality and innovation.

2. Our all-encompassing service promise features the dispatch of a skilled technical team, free of charge, providing unmatched on-site assistance for seamless installation and trial operations. Enjoy the peace of mind provided by our extensive 12-month quality assurance, commencing the moment your equipment becomes operational. Should any issues of manufacturing quality arise during this period, our commitment to rapid repair or replacement at no extra charge stands firm. In instances of user-related issues, our professional services are available at highly competitive prices, reflecting our unwavering commitment to delivering extraordinary customer satisfaction.

3. Throughout the installation process, our unwavering dedication to quality is evident as we remain on-site, diligently supervising to uphold top-tier installation standards. This steadfast commitment ensures your experience with us is nothing less than exceptional, elevating your satisfaction to new heights.

4. During the warranty period, any detected manufacturing quality issues will be met with our prompt response, guaranteed within 8 hours of notification. Our expert team is committed to being on-site within 24 hours domestically, at no expense to you, ensuring your contentment. For our valued international clientele, we provide immediate remote support within 24 hours. If the issue remains unresolved, a specialized technician will be dispatched overseas to offer comprehensive support and achieve complete resolution, exemplifying our dedication to global excellence in service.

5. Hunan Zhongding Thermal Technology Co., Ltd. upholds full accountability for maintaining process integrity guarantees. Should any discrepancies in performance arise during the warranty period, we will collect pertinent data, conduct thorough analyses, and implement required adjustments. Our goal is not merely to meet, but to surpass expected process performance parameters, ensuring that our solutions consistently exceed expectations and deliver unrivaled excellence.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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