Versatile Low Emission Burner for Sustainable Heat Treatment Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.59
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our Industrial Ultra Low Emission Burner, the epitome of environmentally friendly heating solutions. Experience unparalleled performance in heat treatment applications with a design that prioritizes sustainability and efficiency, ensuring minimal environmental impact without compromising on power or reliability. Dive into the future of sustainable technology with our Versatile Low Emission Burner, crafted meticulously by Hunan Zhongding Thermal Technology Co., Ltd. This state-of-the-art solution offers an unbeatable combination of eco-conscious innovation and powerful performance, redefining industry standards. Embrace a cleaner, greener future with a burner that seamlessly integrates cutting-edge technology and sustainable principles, delivering exceptional results for all your heat treatment needs.

Product Description

Introducing our cutting-edge innovation, the Eco-Friendly Low Emission Burner for Heat Treatment Applications. Our high-efficiency, energy-saving marvel is a beacon of ultra-clean technology, showcasing impressively low nitrogen oxide emissions. By masterfully optimizing combustion technology and systems within industrial and heating furnaces, we have transformed energy utilization. Our burner achieves this through a sophisticated synergy of advanced techniques, including staged combustion, diverse combustion modalities, and precise oxide supply. Moreover, the seamless integration of flame plasticity with braze bricks, strategic flue gas reflux, and ultra-adiabatic combustion significantly reduces the flame center temperature or any localized high-temperature zones. This results in a phenomenal reduction of NOx emissions, setting groundbreaking benchmarks for environmental responsibility and operational excellence.

Detailed Photos

Product Parameters

1. Intricate Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Exceptional Ultra-Low NOx Burner Characteristics

1) The fuel is meticulously dispersed in the spatial environment, resulting in a marked lowering of the central flame temperature. This sophisticated process significantly enhances the burner's efficiency, ensuring top-tier performance.
2) Our burner offers a consistently stable flame that harmoniously blends with secondary gas. This seamless integration promotes further combustion and ensures thorough energy utilization, delivering unrivaled performance.
3) With an innovative heat exchange mechanism, flue gas efficiently transfers heat to both the combustion air and gas. The rising inlet temperature dramatically augments combustion efficiency, taking it to new heights.
4) The intricate design of the brazier brick plays a crucial role in influencing fluid dynamics. This allows for strategic intervention, perfectly shaping the flame's spread to achieve optimal results.
5) Through a methodical adjustment of the fuel supply along the ring while adhering to specific guidelines, a dynamic swirling flame is produced. This effectively prevents furnace flame erosion, ensuring the burner's longevity and reliability.

4. Assurance of Smoke Emission Indicators

Oxygen content in flue gas (O2): Expertly maintained at an optimal 3% (mol dry basis), this facilitates efficient combustion and optimal burner performance.
NOx concentration: Rigorously controlled at a precise 50mg/Nm³, this meets and often exceeds environmental standards, reflecting our commitment to responsible practices.;
CO concentration: Diligently maintained at 40mg/Nm³, this ensures emissions remain clean and environmentally friendly.;
Particulate matter: Carefully monitored and maintained at ≤ 20mg/Nm³, this highlights our dedication to preserving air quality and purity.
Unburned hydrocarbons: Expertly controlled at ≤ 20mg/Nm³, underscoring our unwavering commitment to environmental stewardship and sustainability.

Our Advantages

1. Unrivaled Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. is a beacon of industrial excellence, commanding a robust registered capital of 46 million RMB. Spanning a vast 12,000-square-meter production domain, we are driven by a relentless pursuit of innovation. We specialize in the research, development, design, and manufacturing of essential auxiliary equipment, including state-of-the-art petrochemical heating furnaces, industrial furnaces, breakthrough burners, and regenerative air preheaters, along with crucial furnace accessories. Our production capabilities manifest in an annual output of 5,000 burner units, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, all contributing to an impressive annual sales figure of 200 million RMB. With a portfolio of 1 software copyright, 12 invention patents, and over 120 utility model patents, our innovation is indisputable. Collaborating extensively with prestigious academic institutions like Beijing University of Science and Technology and China University of Petroleum, we advance industry standards. We have earned accolades such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and the esteemed 'National Specialized, Refined, Unique and New Small Giant Enterprise' title, underscoring our leadership.

2. Comprehensive Company Qualifications

3. Exceptional Product Advantages

1) Zhongding Green Heating Furnace: Mastering 95+ Technology
The Advantageous Edge of Zhongding 95+ Technology Suite

a. With thermal efficiency soaring to an extraordinary 95%, our heating furnaces redefine energy efficiency standards;
b. Leading the way in eco-innovation, we achieve ultra-low NOx and CO emissions, setting the benchmark for environmental responsibility;
c. Ingenious designs ensure flue gas temperatures plummet below 80 ºC, securing optimal operational performance;
d. We are at the forefront of the carbon neutrality movement, prioritizing sustainability and peak carbon emission standards.

2) Advanced Flue Gas Waste Heat Recovery Technology

Positioned at the cutting edge with four outstanding advantages:

a. Its broad application spectrum guarantees adaptability across a multitude of environments;
b. Superior heat exchange efficiency propels the thermal efficiency of heating furnaces by an additional 3%, setting a new standard;
c. Engineered to endure low exhaust temperatures, resist dew point corrosion, and ensure minimal pressure drop;
d. Free from scaling or dust accumulation, it allows for variable frequency regulation and offers easy maintenance, exemplifying hassle-free operation.

After Sales Service

1. Our commitment to quality ensures that every product is meticulously crafted, adhering to the highest design, construction, and functional standards. This guarantees unparalleled precision and reliability.

2. Our distinguished technical team stands ready, offering complimentary on-site assistance to expertly tackle any challenges encountered during installation and initial operations. This invaluable service is available throughout an extensive 12-month quality assurance period post-commissioning. Should any manufacturing flaws become evident within this timeframe, we promise complimentary repair or replacement. Furthermore, for issues stemming from user misuse, we provide paid resolutions, ensuring your investment remains protected.

3. Throughout the installation phase, our unwavering commitment to excellence shines through with dedicated on-site support. We diligently oversee the installation quality, ensuring it aligns with our prestigious standards.

4. In the unlikely event of manufacturing defects during the warranty period, we guarantee swift response times, initiating contact within 8 hours of notification. For domestic clients, our team will arrive on-site within 24 hours at no additional cost to resolve issues. For international clients, remote assistance commences within 24 hours. If these solutions prove inadequate, we will expeditiously dispatch a specialized expert to your location, ensuring the matter is resolved with utmost efficiency.

5. We proudly accept full accountability for maintaining process guarantees. Should any operational inconsistencies arise during the warranty period, we will meticulously gather data, diagnose the situation, conduct comprehensive analyses, and implement necessary adjustments to secure adherence to process performance standards, ensuring optimal functionality.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.