Efficient Low Emission Gas Burner for Industrial Heat Solutions

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Efficient Low Emission Gas Burner for Industrial Heat Solutions
  • Efficient Low Emission Gas Burner for Industrial Heat Solutions
  • Efficient Low Emission Gas Burner for Industrial Heat Solutions
  • Efficient Low Emission Gas Burner for Industrial Heat Solutions
  • Efficient Low Emission Gas Burner for Industrial Heat Solutions
  • Efficient Low Emission Gas Burner for Industrial Heat Solutions
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ0.23
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Step into a new era of environmentally-friendly heating with the revolutionary Industrial Ultra Low Emission Burner from Hunan Zhongding Thermal Technology Co., Ltd. This advanced gas burner is meticulously engineered to provide remarkable energy efficiency, significantly reducing emissions while maintaining peak performance. Ideal for industries that are committed to sustainability, our burner is the epitome of modern innovation, ensuring dependable operation across diverse heating applications. Discover the perfect harmony of cutting-edge technology and eco-conscious design, encapsulated in our state-of-the-art heat solution. Experience the future of heating with unmatched responsibility towards the planet.
Product Description

Introducing the epitome of modern combustion innovation, the Efficient Low Emission Gas Burner from Hunan Zhongding Thermal Technology Co., Ltd. stands as a testament to the fusion of energy efficiency and ecological mindfulness. This extraordinary burner is crafted for those who prioritize peak performance combined with environmental stewardship. Experience unprecedented energy conservation and an impeccably clean burn characterized by minimal nitrogen oxide emissions. At the core of its avant-garde design is a harmonious blend of pioneering technologies. By fine-tuning combustion dynamics within industrial and heating furnaces, our product guarantees unparalleled operational excellence. Distinctive features include staged combustion for meticulous control over the burning process, versatile combustion paths for enhanced adaptability, and precise oxygen supply to maintain optimal conditions. The revolutionary flame plasticity technology, utilizing braze bricks, allows customization of flame shape and distribution, significantly boosting efficiency. Additionally, the integration of flue gas reflux and ultra-adiabatic combustion techniques further elevates the process, substantially reducing flame center temperatures and preventing localized overheating. This comprehensive strategy sets a new standard in minimizing NOx emissions to ultra-low levels, confirming its position as the premier choice for superior and sustainable heat treatment solutions.

Detailed Photos

Efficient Low Emission Gas Burner for Industrial Heat SolutionsEfficient Low Emission Gas Burner for Industrial Heat Solutions

Product Parameters
1. In-depth Details and Precise Specifications of Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 2.28/1.51/0.46
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Refer to the fuel gas data sheet
4 Excess air coefficient % ≤1.15
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Comprehensive Technical Parameters of the Burner
 
Composition, mol% Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
SOR EOR SOR-PSA DOWN EOR-PSA DOWN Start-Up(LPG) Start-Up(Natural gas)
H2O 0.04 0.03 0.01 0.01 0 0
H2 41.47 23.67 88.13 75.57 0 0
N2 3.18 4.29 0.68 1.37 0 0.2
CO 10.96 6.99 2.34 2.24 0 0
CO2 1.18 1.03 0.32 0.33 0 0
CH4 21.37 37.01 3.98 11.84 0 91.53
C2H2 0 0 0 0 0 0
C2H4 0.99 7.42 0.21 2.37 0 0
C2H6 1.31 7.26 0.24 2.32 0 6.38
C3H6 10.14 5.76 2.17 1.84 1.04 0
C3H8 7.8 4.45 1.66 1.42 35.79 1.39
Isobutane 0.82 1.52 0.17 0.49 0.03 0.2
2-methylpropene 0.42 0.57 0.09 0.18 62.5 0
1-Butene 0.42 0 0   0.02 0.29
Butane 0.01 0 0     0
C5H12 0 0 0   0.59 0.02
Total, mol% 100 100 100 100 100 100
NOx guarantee value (mg/Nm) <80 <80 <80 <80 <150 <80
CO guarantee value (mg/Nm) <50 <50 <50 <50 <50 <50
Guaranteed value of particulate matter (mg/Nm) <20 <20 <20 <20 <20 <20
SO2 guarantee value (mg/Nm) <30 <30 <30 <30 <30 <30

3. Exceptional Ultra Low NOx Burner Characteristics

1) The burner ingeniously disperses fuel across the entire space, dramatically lowering the core flame temperature and ensuring unmatched performance.
2) It boasts a stable flame design, expertly integrated with secondary gas, enhancing combustion and guaranteeing complete fuel utilization.
3) Flue gases are subjected to meticulous heat exchange, efficiently transferring energy to the gas and combustion air. This heightened inlet temperature optimizes the combustion process remarkably.
4) The brazier brick design is strategically optimized to influence fluid dynamics, effectively shaping the flame for superior efficiency.
5) By expertly alternating the fuel supply around the ring through precise regulation, a swirling flame is generated, preventing any risk of furnace flame erosion.

4. Smoke Assurance and Emission Indicators

Oxygen Content in Flue Gas (O2): 3% (mol dry basis), ensuring peak combustion efficiency.
NOx Concentration: 50mg/Nm³, dramatically minimizing environmental impact.;
CO Concentration: 40mg/Nm³, maintaining an exceedingly low emission profile.;
Particulate Matter: ≤ 20mg/Nm³; ensuring operations are not only clean but also remarkably efficient.
Unburned Hydrocarbons: ≤ 20mg/Nm³, underscoring our unwavering commitment to environmental sustainability.
Our Advantages
1. Unmatched Company Strength and Expertise
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a beacon of unparalleled innovation and expertise in the competitive world of thermal technology. With an impressive registered capital of 46 million RMB, our cutting-edge production facility covers an expansive 12,000 square meters, positioning us at the forefront of the industry. We specialize in the pioneering research, forward-thinking development, meticulous design, and precision manufacture of key auxiliary equipment. Our product portfolio includes high-performance petrochemical heating furnaces, state-of-the-art industrial furnaces, innovative burners, and regenerative air preheaters, complemented by a full suite of comprehensive furnace accessories. Our robust annual production capabilities feature 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces, including specialized aluminum melting furnaces, driving annual sales to an impressive 200 million RMB. Our intellectual property achievements include 1 software copyright, 12 breakthrough invention patents, and an impressive collection of over 120 utility model patents. Through dynamic collaborations between industry and academia, we have forged strategic alliances with leading institutions like Beijing University of Science and Technology and China University of Petroleum. Since our inception, we have been honored with accolades such as the 'Specialized, Refined, Unique, and New' Demonstration Enterprise and the prestigious title of 'National Specialized, Refined, Unique, and New Small Giant Enterprise.'
Efficient Low Emission Gas Burner for Industrial Heat Solutions


2. Esteemed Company Qualifications and Credentials

Efficient Low Emission Gas Burner for Industrial Heat SolutionsEfficient Low Emission Gas Burner for Industrial Heat SolutionsEfficient Low Emission Gas Burner for Industrial Heat Solutions

3. Unrivaled Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Efficient Low Emission Gas Burner for Industrial Heat SolutionsZhongding 95+ Technology: A Comprehensive Array of Cutting-edge Advantages

a. We have harnessed the power of innovation to elevate thermal efficiency, enhancing the heating furnace's performance to surpass a remarkable 95%!
b. Experience the pinnacle of emission control with ultra-low NOx and CO2 emissions, setting new standards in environmental sustainability.
c. Achieve unrivaled operational efficiency with flue gas temperatures reduced to below 80 ºC.
d. Embark on a journey toward the future with our unwavering commitment to carbon neutrality and peak carbon emissions, propelling the global sustainability agenda forward.

2) Cutting-edge Flue Gas Waste Heat Recovery Technology

Four Key Advantages Redefining Efficiency:

a. Remarkably versatile, our technology caters to an extensive range of applications.
b. Delivering outstanding heat exchange efficiency, our solutions enhance the heating furnace's thermal efficiency by an impressive additional 3%.
c. With low exhaust temperatures and resistance to dew point corrosion, coupled with minimal pressure drop, our technology ensures enduring reliability.
d. Enjoy seamless maintenance with no scaling or dust accumulation, supported by variable frequency regulation for optimal performance.

After Sales Service

1. We are unwavering in our commitment to ensuring that the quality of our products flawlessly aligns with their intended design, construction, and usage criteria. Your satisfaction is our priority!

2. Our team of experts is ready to dispatch experienced technical personnel who will provide you with complimentary on-site guidance. From the very start of equipment installation to the trial operation, we address any challenges that may arise. Rest easy knowing that our support extends through the 12-month quality assurance period, starting from the commissioning date. If any manufacturing quality issues surface during this time, we guarantee repairs or replacements at no cost to you. In cases where issues result from improper use, we offer remedial services at an affordable fee.

3. During the installation phase, our steadfast on-site services ensure that every aspect of the installation is meticulously overseen. We diligently manage the installation quality to guarantee that your product performs optimally.

4. Throughout the warranty period, if any manufacturing quality concerns emerge during the equipment's operation, we guarantee a swift response within 8 hours of receiving your notification, whether by letter or telegram. Domestic clients can expect our team on-site within 24 hours to address the issue at no charge, ensuring comprehensive resolution. For our valued international clients, we begin remote assistance within 24 hours. If further intervention is needed, we promptly dispatch dedicated experts overseas to provide thorough support and achieve complete resolution.

5. We take full responsibility for process reliability. If any deviations in operational performance occur during the warranty period, we promise meticulous data collection, thorough problem identification, and in-depth analysis. We then implement necessary modifications to ensure that the process performance parameters meet the highest standards of excellence.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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