Multi-Functional Industrial Burners for Energy Efficient Heating Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-QL0.41
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Proudly crafted in China, the Efficient Ultra Low NOx Industrial Burners from Hunan Zhongding Thermal Technology Co., Ltd. are the pinnacle of innovation and excellence for Atmospheric and Vacuum Furnaces. Meticulously engineered to deliver peak performance, these burners adeptly meet the rigorous demands of contemporary industrial applications. They ensure exceptional operational efficiency while significantly mitigating NOx emissions. Opt for these state-of-the-art burners to secure a sustainable, high-efficiency heating solution that establishes the benchmark in industrial heating technology and propels your operations into a future of eco-friendly advancements.

Product Description

Introducing our groundbreaking high-performance Multi-Functional Industrial Burners, the epitome of energy-saving ingenuity, crafted to deliver ultra-clean heating solutions with impressively low nitrogen oxide emissions. This avant-garde burner, meticulously engineered by Hunan Zhongding Thermal Technology Co., Ltd., epitomizes the pinnacle of contemporary combustion technology. It boasts a masterfully optimized combustion system, perfectly tailored for a diverse array of industrial furnaces and heating applications. By leveraging a sophisticated integration of state-of-the-art features including staged combustion, intricate multi-level combustion processes, precise oxide supply control, and the exceptional plasticity of flame enhanced through expertly crafted braze bricks, it achieves flawless flue gas reflux and supremely effective adiabatic combustion. These innovative techniques collaboratively lower the flame center temperature, reducing localized high temperatures and ensuring exceptionally low NOx emissions. This sets an unprecedented standard for environmentally friendly, highly efficient industrial heating solutions, redefining the possibilities of sustainable industrial innovation.

Detailed Photos

Product Parameters

1. Comprehensive Insights into Burner Componentry
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Advanced Technical Specifications of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Distinctive Features of the Ultra-Low NOx Burner

1) With an ingenious spatial fuel dispersion design, our burner expertly reduces the core flame temperature, significantly enhancing performance and efficiency.
2) Revel in a consistent and stable flame, harmoniously combined with secondary gas, facilitating complete combustion for heightened efficiency.
3) Unlock exceptional heat transfer capabilities; the flue gases conduct a seamless heat exchange, elevating combustion air temperature to ensure optimal ignition.
4) The brazier brick's innovative shape plays a crucial role in fluid dynamics, allowing precise flame spread for meticulous burning.
5) Achieve a dynamic swirling flame through strategic fuel supply alterations on the ring, effectively preventing flame erosion and safeguarding your furnace's integrity.

4. Assured Smoke Indicators and Emission Standards

Oxygen Content in Flue Gas (O2): Expertly controlled at 3% (mol dry basis) for peak combustion efficiency.
NOx Concentration: Remarkably low at just 50mg/Nm³, significantly reducing environmental impact.;
CO Concentration: Consistently maintained at an impressive 40mg/Nm³, ensuring cleaner emissions and a greener environment.;
Particulate Matter: Meticulously controlled at ≤ 20mg/Nm³ to preserve air quality and environmental health.
Unburned Hydrocarbons: Constrained to ≤ 20mg/Nm³, preventing pollution and promoting sustainability.

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of industry excellence with a robust registered capital of 46 million RMB. Encompassing a state-of-the-art 12,000-square-meter production facility, we are pioneers in the innovation, design, and production of superior auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, and next-gen burners. Our formidable production prowess ensures an awe-inspiring annual output of 5,000 cutting-edge burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, contributing to a significant annual sales revenue of 200 million RMB. We are proud bearers of an esteemed intellectual property portfolio, holding 1 software copyright, 12 invention patents, and over 120 utility model patents. Our dedication to fostering industry-academia collaboration is reflected in our esteemed partnerships with institutions like the Beijing University of Science and Technology and the China University of Petroleum. Our reputation is further embellished by our accolades as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Superior Company Qualifications

3. Distinctive Product Advantages

1) Innovative Zhongding Green Heating Furnace 95+ Technology
Our groundbreaking 95+ technology suite redefines heating efficiency and epitomizes environmental stewardship.

a. Surpassing a thermal efficiency of 95%, our heating furnaces are the epitome of top-tier performance.
b. With ultra-low NOx and CO emissions, our technology is the hallmark of green innovation.
c. Flue gas temperatures are meticulously controlled to remain below 80 ºC, maximizing safety and efficiency.
d. We are at the forefront of carbon neutrality, supporting global initiatives to mitigate carbon emissions.

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Our waste heat recovery technology offers transformative benefits:

a. Versatile design ensures seamless integration across a multitude of systems.
b. Exceptional heat exchange efficiency enhances heating furnace thermal efficiency by an additional 3%.
c. With low exhaust temperatures, our systems are fortified against dew point corrosion and maintain minimal pressure drops.
d. Engineered for longevity, our technology is resilient against scaling or dust accumulation, with variable frequency regulation ensuring effortless maintenance.

After Sales Service

1. We solemnly pledge that the quality of our products will meet the most exacting design, construction, and application standards. Your complete satisfaction with our product quality is our highest priority;

2. Our team of dedicated and seasoned technical experts will be on hand to offer complimentary onsite guidance, ensuring any challenges encountered during your equipment's installation and trial operations are resolved smoothly. This support persists until the completion of the trial phase, with a comprehensive quality assurance term spanning 12 months from the equipment's commissioning. Should any manufacturing quality issues emerge within this timeframe, we commit to providing complimentary repairs or replacements. For issues arising from misuse, we provide specialized paid services to restore optimal functionality.

3. We promise to deliver outstanding onsite services throughout the installation process, diligently supervising and ensuring adherence to the highest standards of installation quality.

4. During the warranty period, should any manufacturing quality issues surface during equipment operation, we commit to responding within 8 hours of receiving the buyer's communication. For domestic customers, we pledge to arrive onsite within 24 hours to address the issue at no charge until it is completely resolved. For our esteemed international clients, we initiate remote assistance within 24 hours and, if warranted, promptly dispatch a specialist overseas to ensure thorough issue resolution.

5. We assume full responsibility for the relevant process guarantees. If any deviations in operational performance occur within the warranty period, we are committed to conducting a thorough analysis, collecting essential data, identifying the root cause, and implementing the necessary adjustments to achieve the desired process performance parameters efficiently.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.