Eco-Friendly Low Nox Burners for Versatile Industrial Heating Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.24
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the revolutionary Industrial Ultra Low NOx Heating Furnace Burner, an epitome of engineering excellence meticulously crafted to enhance the efficiency of your heating equipment. This avant-garde burner represents the pinnacle of technological breakthroughs, offering an unrivaled performance that dramatically minimizes NOx emissions. Ideally tailored for a myriad of industrial applications, this sophisticated burner guarantees superior heating efficiency, seamlessly integrating with eco-friendly initiatives. Experience a transformative advancement in heating solutions with our Industrial Ultra Low NOx Heating Furnace Burner, where exceptional efficiency converges with a steadfast commitment to environmental stewardship.

Product Description

Embark on a journey to the forefront of sustainable heating with Hunan Zhongding Thermal Technology Co., Ltd.'s Eco-Friendly Low NOx Burners, your ultimate choice for versatile industrial heating solutions. Our state-of-the-art burners are an epitome of eco-friendly innovation, engineered to fulfill your unique industrial demands while promoting environmental responsibility. These burners achieve a synergy of high-efficiency and energy conservation, underpinned by sophisticated ultra-clean technology that markedly minimizes nitrogen oxide emissions. Leveraging the latest in combustion technology, they utilize advanced methodologies like staged and multiple combustion, enhanced oxide provision, and the groundbreaking flame plasticity of braze bricks. This, coupled with flue gas reflux and ultra-adiabatic combustion techniques, enables our burners to significantly lower flame center or local high temperatures, ensuring extraordinarily low NOx emissions. Embrace this avant-garde heating solution and revolutionize your processes towards a greener, more sustainable industry, setting a new standard for environmental stewardship.

Detailed Photos

Product Parameters

1. Dive into the intricate details and exceptional specifications of our burner internals, meticulously engineered to deliver superior performance and reliability.
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Discover the cutting-edge technical parameters of our burner, designed to meet the highest standards of efficiency and durability.
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra Low NOx Burner Characteristics

1) Masterfully disperse fuel within the spatial layout to ensure the optimal supply, significantly reducing the flame's core temperature for heightened efficiency.
2) Sustain a stable, persistently glowing flame seamlessly integrated with secondary gas, maximizing combustion efficiency with a focus on complete and thorough combustion.
3) Facilitate effective heat exchange of flue gas, transferring abundant thermal energy to both gas and combustion air, with a notable increase in inlet temperature that remarkably boosts combustion efficiency.
4) The strategic design of the brazier brick shape profoundly influences fluid dynamics, allowing for precise control over the flame's spread pattern and enhancing overall combustion management.
5) Create a dynamic swirling flame by intelligently switching the fuel supply on the ring based on expertly crafted rules, effectively preventing furnace flame erosion and ensuring longevity.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): Precisely maintained at 3% (mol dry basis) to ensure optimal combustion conditions.
NOx Concentration: Impressively low at 50mg/Nm³, reflecting our commitment to environmentally friendly practices.;
CO Concentration: Kept at a minimal 40mg/Nm³, highlighting our dedication to reducing harmful emissions.;
Particulate Matter: Maintained at ≤ 20mg/Nm³, underscoring our focus on clean and efficient operation;
Unburned Hydrocarbons: Kept at ≤ 20mg/Nm³, ensuring comprehensive combustion and minimal environmental impact.

Our Advantages

1. Unmatched Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation with a formidable registered capital of 46 million RMB. Spanning a state-of-the-art production facility covering 12,000 square meters, we are pioneers in the R&D, design, and manufacturing of auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. Our staggering annual production capacity boasts 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces, including specialized aluminum melting types. These achievements contribute to an impressive average annual sales revenue of 200 million RMB. Our intellectual landscape is adorned with 1 software copyright, 12 invention patents, and over 120 utility model patents. By forging collaborations with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum, we solidify our commitment to cutting-edge innovation. Our accolades, including the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise' titles, speak to our distinguished excellence.

2. Prestigious Company Qualifications

3. Cutting-Edge Product Advantages

1) Revolutionary Zhongding Green Heating Furnace 95+ Technology
Utilizing the groundbreaking Zhongding 95+ complete technological suite:

a. Achieving a remarkable thermal efficiency of over 95% in our heating furnaces;
b. Leading the way in ultra-low NOx and ultra-low CO emissions;
c. Lowering flue gas temperatures to below 80 ºC;
d. Supporting the visionary goals of carbon neutrality and peak carbon emissions;

2) Advanced Flue Gas Waste Heat Recovery Technology

Explore the four transformative advantages:

a. Universally adaptable across a wide range of scenarios;
b. Outstanding heat exchange efficiency, elevating furnace thermal efficiency by an additional 3%;
c. Maintains low exhaust temperatures with excellent resistance to dew point corrosion and minimal pressure drop;
d. Resistant to scaling and dust build-up, featuring variable frequency regulation for seamless maintenance.

After Sales Service

1. Our relentless commitment to excellence ensures that every product we deliver meets the pinnacle of quality standards, addressing all design, construction, and user requirements with absolute precision and satisfaction.

2. Our elite technical team stands ready at your service, offering complimentary on-site guidance to swiftly tackle any challenges during installation or trial operations. This unwavering commitment extends through a 12-month quality assurance period, commencing from the date of equipment commissioning. Should any manufacturing quality issues surface within this timeframe, we promise free repairs or replacements. For issues arising from improper usage by the buyer, our skilled team offers paid service solutions.

3. During product installation, we provide all-encompassing on-site services to uphold installation excellence, ensuring superior quality through vigilant supervision and meticulous attention to detail.

4. If, during the warranty period, any manufacturing quality issues arise while operating the equipment, we pledge a rapid response within 8 hours of receiving the buyer's notification. Our dedicated team will be on-site within 24 hours (within China) to resolve the issue at no additional cost, guaranteeing complete and effective resolution. For international clients, we initiate immediate remote support within 24 hours. Should the situation demand it, we will dispatch a specialized representative overseas to address the issue until full resolution is achieved.

5. We stand by our full responsibility to ensure the efficacy of our process guarantees. If any performance deviations occur during the warranty period, we commit to thorough data collection, precise diagnostics, detailed analyses, and necessary adjustments to align with the stipulated process performance parameters, thus ensuring peak operational efficiency.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.