Industrial Grade Waste Oil Burner for Efficient Vacuum Furnace Use

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ1.16
• Type: Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our Industrial Grade Gas Burner, meticulously engineered to deliver unmatched efficiency for high-performance furnaces. Experience exceptional fuel economy and robust heating capabilities with this state-of-the-art gas burner, making it an indispensable asset for optimizing your industrial heating processes.

Product Description

Introducing the Industrial Grade Waste Oil Burner, meticulously crafted for superior performance in vacuum furnace applications. This state-of-the-art burner features a central column cyclone, a convenient observation hole, an advanced fire detection and control system, a reliable pilot lamp, a streamlined tube, and a dual-structured gas gun comprising both inner and outer elements. Its air regulating mechanism and flue gas circulation system further enhance its efficiency. Incorporating cutting-edge technologies from around the globe, this burner utilizes air classification and fuel classification, along with rich-lean combustion techniques and flue gas recirculation. These innovations create a vortex flame within the furnace, optimizing flame length and flame center temperature. With segmented combustion techniques, it drastically suppresses NOx formation and minimizes emissions, ensuring environmentally conscious operation.

Detailed Photos

Product Parameters

1. Comprehensive Details and Specifications of Burner Internals
 

No.	Item	Material and specifications
1	The rising section of the air gun tube (with consistent requirements for the pilot light)	06Cr19Ni10
2	Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light)	06Cr25Ni20
3	Fire pot brick	LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4	Inside and outside the cylinder, regulating butterfly valve	Q235B, thickness of steel plate≥5mm
5	Wind regulating rotating shaft	06Cr19Ni10
6	Shell insulation and soundproofing material	Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7	Metal hose	06Cr19Ni10, equipped with matching connectors or flanges

2. In-Depth Technical Parameters of the Burner
 

Composition, mol%	Condition 1		Condition 2
	Natural gas	Desorbed gas	Natural gas	Desorbed gas
H2		31.13		32.44
CO		7.02		6.02
CO2	0.871	44.68	0.871	47.45
H2O		0.92		0.94
CH4	94.584	15.5	94.584	12.4
C2H6	2.586		2.586
C3H8	0.525		0.525
NC4	0.067		0.067
IC4	0.069		0.069
IC5	0.030		0.030
NC5	0.024		0.024
C6H14	0.064		0.064
N2	0.181	0.76	0.181	0.75
O2
Total flow rate, Kmol/h		204.75		196.47
Temperature, ºC	40	40	40	40
Pressure, Mpa.G	0.3	0.005~0.03	0.3	0.005~0.03

3. Distinctive Burner Characteristics

1) This burner showcases an exceptional adaptability to various fuel types, offering remarkable operational flexibility that ensures optimal performance across diverse applications.
2) Engineered to accommodate a wide range of fuel gases, enhancing versatility and operational capacity.
3) Offers common specifications ranging from 1.0MW to 10.0MW, with the flexibility for customization to meet specific requirements.
4) The flame length can be adjusted appropriately within a general range of 1.5 to 4.5 meters to suit various operational needs.
5) The flame diameter can be adjusted within a standard range of 0.5 to 1.5 meters, ensuring precise control and efficiency.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): A precise 3% (measured on a mol dry basis) to ensure efficient combustion.
NOx Concentration: Kept to an impressive ≤ 100 mg/Nm³, minimizing environmental impact.
CO Concentration: Maintained at ≤ 50 mg/Nm³, reflecting our commitment to clean emissions.
Particulate Matter: Controlled at ≤ 20 mg/Nm³, ensuring minimal particulate emissions for cleaner operation.
Unburned Hydrocarbons: Limited to ≤ 20 mg/Nm³, highlighting our focus on complete combustion and efficiency.

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands tall with a robust registered capital of 46 million RMB and an expansive production facility covering 12,000 square meters. We are pioneers in the R&D, design, and manufacturing of ancillary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Boasting an impressive annual production capability, our portfolio includes 5,000 burner units, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, driving average annual sales revenue of 200 million RMB. Our innovation is fortified by 1 software copyright, 12 invention patents, and over 120 utility model patents. Engaging in comprehensive industry-academia research collaborations, we are proud partners with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Our excellence is recognized through esteemed titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Prestigious Company Qualifications

3. Remarkable Product Advantages

1) Pioneering Zhongding 95+ Green Heating Furnace Technology
Zhongding's 95+ Technology Suite of Advantages

a. Elevating the thermal efficiency of our heating furnaces to an exceptional level exceeding 95%;
b. Achieving ultra-low emissions of both NOx and COe, showcasing our commitment to sustainable innovation;
c. Remarkably reducing the flue gas temperature to below 80 ºC;
d. Upholding the principles of carbon neutrality and peak carbon emissions in our design philosophy;

2) Advanced Flue Gas Waste Heat Recovery Technology

Featuring Four Key Advantages:

a. Exceptional adaptability across diverse applications;
b. Superior heat exchange efficiency, enhancing the heating furnace's thermal efficiency by a notable 3%;
c. Designed for low exhaust temperature, resistance to dew point corrosion, and minimal pressure drop;
d. Free from scaling and dust accumulation, with variable frequency regulation and straightforward maintenance ensuring optimal performance.

After Sales Service

1. Our commitment is to ensure that the quality of the products we provide is in perfect alignment with the specified design, construction, and intended use requirements, delivering performance and reliability at every stage.

2. Our team of seasoned technical experts will be at your service, offering complimentary on-site guidance and addressing any issues encountered during the equipment installation and trial operation phase. This support continues seamlessly through a robust 12-month quality assurance period following the commissioning of your equipment. Should any manufacturing quality issues arise within this warranty timeframe, we pledge to offer free repair or replacement services. Additionally, for any concerns resulting from improper handling by the buyer, we extend the option of paid services to ensure continued operational excellence.

3. Our experts will be present on-site during the installation of our products, actively supervising the process to ensure that the quality of installation meets the highest standards, providing peace of mind and assurance of optimal performance.

4. Within the warranty period, should any manufacturing quality issues manifest during equipment operation, our rapid response team will act swiftly. We promise to respond within 8 hours of receiving communication from the buyer, and for domestic issues, we will be on-site within 24 hours to resolve the problem free of charge. For our international clientele, we'll initiate remote support within 24 hours to address the issue. If remote assistance doesn't suffice, we'll promptly send a dedicated expert abroad to ensure the problem is resolved efficiently and thoroughly.

5. We take full responsibility for ensuring the process performance of our equipment. In the event of any operational deviations during the warranty period, we are committed to gathering essential data, pinpointing the root cause, conducting an in-depth analysis, and making any necessary adjustments to meet the specified performance parameters, thus guaranteeing optimal functionality and satisfaction.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.