High Efficiency Waste Oil Burner Designed for Industrial Vacuum Furnaces

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ1.13
• Type: Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Industrial Grade Gas Burner: Engineered for the Pinnacle of Efficiency in High-Performance Furnaces

Product Description

Introducing our cutting-edge burner, a marvel of engineering designed to revolutionize the industrial vacuum furnace landscape. This state-of-the-art High Efficiency Waste Oil Burner is meticulously crafted with a central column cyclone, observation hole, and a sophisticated fire detection and control system. The inclusion of a pilot lamp, simplified tube, and a robust gas gun system-comprising both inner and outer guns-ensures unparalleled performance. The burner also features an advanced air regulating mechanism and an innovative flue gas circulation system. Utilizing pioneering technologies like air and fuel classification, rich-lean combustion, and flue gas recirculation, it creates a vortex flame within the furnace. This groundbreaking approach not only curtails the flame length and center temperature but also significantly suppresses NOx production through strategic segmented combustion. Such precision engineering leads to an impressive reduction in NOx emissions within the flue gas, setting new benchmarks in environmental performance and operational efficiency.

Detailed Photos

Product Parameters

1. Details and Specifications of Burner Internals
 

No.	Item	Material and specifications
1	The rising section of the air gun tube (with consistent requirements for the pilot light)	06Cr19Ni10
2	Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light)	06Cr25Ni20
3	Fire pot brick	LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4	Inside and outside the cylinder, regulating butterfly valve	Q235B, thickness of steel plate≥5mm
5	Wind regulating rotating shaft	06Cr19Ni10
6	Shell insulation and soundproofing material	Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7	Metal hose	06Cr19Ni10, equipped with matching connectors or flanges

2. Technical Parameters of Burner
 

Composition, mol%	Condition 1		Condition 2
	Natural gas	Desorbed gas	Natural gas	Desorbed gas
H2		31.13		32.44
CO		7.02		6.02
CO2	0.871	44.68	0.871	47.45
H2O		0.92		0.94
CH4	94.584	15.5	94.584	12.4
C2H6	2.586		2.586
C3H8	0.525		0.525
NC4	0.067		0.067
IC4	0.069		0.069
IC5	0.030		0.030
NC5	0.024		0.024
C6H14	0.064		0.064
N2	0.181	0.76	0.181	0.75
O2
Total flow rate, Kmol/h		204.75		196.47
Temperature, ºC	40	40	40	40
Pressure, Mpa.G	0.3	0.005~0.03	0.3	0.005~0.03

3. Exceptional Burner Characteristics

1) This burner showcases remarkable adaptability to various fuel types, providing exceptional operational flexibility for diverse industrial needs;
2) Engineered to seamlessly accommodate a wide range of fuel gases, ensuring versatile application;
3) Available in common specifications varying from 1.0MW to 10.0MW, with customization options to suit specific requirements;
4) Flames can extend from 1.5 to 4.5 meters in length, offering adjustable features for precise control;
5) The flame diameter is typically between 0.5 to 1.5 meters, optimized for efficient combustion.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): 3% (measured on a mol dry basis)
NOx concentration: ≤ 100mg/Nm³, ensuring eco-friendly emissions;
CO concentration: ≤ 50mg/Nm³, meeting stringent environmental standards;
Particulate matter: ≤ 20mg/Nm³, for cleaner, less pollutant emissions;
Unburned hydrocarbons: ≤ 20mg/Nm³, highlighting our commitment to reducing environmental impact.

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation, fortified by a substantial registered capital of 46 million RMB. Our expansive 12,000 square meter production facility is a testament to our commitment to excellence in the R&D, design, and manufacture of state-of-the-art auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and comprehensive furnace accessories. Boasting an impressive annual production capacity of 5,000 burner units, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, our operations generate an average annual sales revenue of 200 million RMB. Our dedication to technological advancement is reflected in our portfolio of 1 software copyright, 12 invention patents, and over 120 utility model patents. By fostering symbiotic industry-academia research collaborations with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum, we have been recognized with accolades, securing our position as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Esteemed Company Qualifications

3. Product Superiority

1) Zhongding's Revolutionary Green Heating Furnace 95+ Technology
Zhongding 95+ Technology: A Complete Suite of Advantages

a. Achieving over 95% thermal efficiency, our heating furnace sets new industry benchmarks.
b. Pioneering in ultra-low NOx and Coe emissions, reflecting our commitment to environmental responsibility.
c. Flue gas temperature is expertly reduced to below 80 ºC, enhancing performance.
d. Aligns with global sustainability goals, supporting carbon neutrality and peak carbon emission reductions.

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Four Cornerstone Advantages:

a. Broad applicability across various industrial sectors.
b. Superior heat exchange efficiency, augmenting heating furnace thermal efficiency by an added 3%.
c. Innovative design ensures low exhaust temperatures, resistance to dew point corrosion, and minimal pressure drop.
d. Engineered to prevent scaling or dust accumulation, it offers variable frequency regulation and easy maintenance for seamless operation.

After Sales Service

1. We are committed to ensuring that our supplied products not only meet but exceed the design, construction, and usage standards, offering unparalleled quality and reliability.

2. Our skilled technical team will be dispatched to offer complimentary on-site guidance during installation, tackling any issues encountered during equipment setup and trial operations. This comprehensive support extends through a robust 12-month quality assurance period from commissioning, ensuring peace of mind. Should any manufacturing quality issues arise in this timeframe, we pledge to provide repairs or replacements at no cost. Additionally, we offer optional paid services for buyer-related mishaps, ensuring uninterrupted operation and satisfaction.

3. We deliver on-site support throughout the installation of our products, ensuring rigorous supervision for superior installation quality.

4. Within the warranty period, should any manufacturing quality concerns arise during operation, our prompt response policy guarantees action within 8 hours of notification via letter or telegram. We commit to arriving on-site within 24 hours (domestic) to resolve the issue at no charge. For our international clientele, remote assistance begins within 24 hours, with escalation to on-site intervention if necessary, ensuring swift resolution and minimal disruption.

5. We assume full responsibility for process guarantees. In the event of operational deviations during the warranty, we undertake a thorough collection of data, problem identification, in-depth analysis, and necessary modifications to uphold process performance parameters, ensuring optimal functionality and satisfaction.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.