Optimal Performance Gas Burners for Eco-Conscious Industrial Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-QL0.40
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Proudly crafted in China, Hunan Zhongding Thermal Technology Co., Ltd. presents our Efficient Ultra Low NOx Industrial Burners, a beacon of excellence tailored for Atmospheric and Vacuum Furnaces. Engineered to epitomize peak performance, these exceptional burners are a perfect fit for the exacting demands of contemporary industrial applications. With an unwavering commitment to outstanding efficiency, they dramatically curtail NOx emissions, making them the prime choice for ecological sustainability. Opt for these burners to not only enhance your operations but to also embrace a high-efficiency solution that redefines the standards of industrial heating technology for a greener future.

Product Description

Introducing our high-performance, energy-saving burner, specifically engineered for ultra-clean technology solutions with astonishingly low nitrogen oxide emissions. This state-of-the-art burner is meticulously designed by Hunan Zhongding Thermal Technology Co., Ltd., employing advanced principles of cutting-edge combustion technology and meticulously optimized combustion systems suitable for various industrial furnaces and heating applications. By harnessing a sophisticated blend of innovative features such as staged combustion, multi-level combustion processes, precise oxide supply, and the remarkable plasticity of flame through braze bricks, it achieves impeccable flue gas reflux and ultra-effective adiabatic combustion. Such advanced techniques significantly lower the flame center temperature and diminish local high temperatures, ensuring unparalleled ultra-low NOx emissions and setting a new benchmark for eco-friendly and efficient industrial heating solutions.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics

1) Ingeniously crafted for the eco-conscious, our burner disperses fuel spatially, reducing the core flame temperature while elevating overall performance to new heights.
2) Revel in a consistently stable flame, seamlessly integrated with secondary gas to promote complete combustion, thereby maximizing efficiency and reducing waste.
3) Discover unparalleled heat transfer prowess; flue gases efficiently perform a heat exchange that raises combustion air temperature, ensuring optimal ignition every time.
4) The distinctive design of the brazier brick profoundly influences fluid dynamics, allowing for tailored flame spread that ensures precision burning and control.
5) Achieve a swirling flame through strategic fuel supply modulation on the ring, effectively preventing flame erosion and safeguarding your furnace's longevity.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): Expertly maintained at an optimal 3% (mol dry basis), ensuring superb combustion efficiency.
NOx Concentration: Exceptionally low at a mere 50mg/Nm³, significantly minimizing environmental impact and adhering to strict eco-friendly standards.;
CO Concentration: Impressively sustained at a minimal 40mg/Nm³, guaranteeing cleaner emissions and a healthier environment.;
Particulate Matter: Rigorously controlled and maintained at ≤ 20mg/Nm³, steadfastly safeguarding air quality for a better tomorrow.
Unburned Hydrocarbons: Diligently restricted to ≤ 20mg/Nm³, effectively preventing pollution and ensuring environmental responsibility.

Our Advantages

1. Company Strength

Since our inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has established itself as a powerhouse of innovation and efficiency in the thermal technology sector. With a robust registered capital of 46 million RMB, our state-of-the-art production facility sprawls across 12,000 square meters, pioneering the development of cutting-edge auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, and sophisticated gas burners. Our advanced production capabilities boast an impressive annual yield of 5,000 sets of burners, complemented by 100 rotary air preheaters and heating and aluminum melting furnaces each. As a testament to our industry leadership, our annual sales revenue consistently reaches 200 million RMB. Our dedication to innovation is underscored by our expansive intellectual property portfolio, which includes 1 software copyright, 12 invention patents, and over 120 utility model patents. We forge strong bonds with academic giants such as Beijing University of Science and Technology and the China University of Petroleum, enhancing our industry-academia collaboration. Celebrated with accolades like the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise,' we are committed to redefining industry standards.

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Experience the unparalleled efficiency and ecological responsibility with Zhongding's 95+ technology suite, setting the benchmark for advanced heating solutions.

a. Our heating furnaces exceed expectations with thermal efficiency soaring beyond 95%, redefining performance excellence.
b. Our commitment to eco-conscious innovation is reflected in our technology's ability to achieve ultra-low NOx and CO emissions, paving the way for a greener future.
c. Optimized for maximum efficiency and safety, our furnaces maintain flue gas temperatures below 80 ºC.
d. Upholding the values of carbon neutrality, we align with global initiatives to peak carbon emissions, championing a sustainable future.

2) Flue Gas Waste Heat Recovery Technology

Discover the revolutionary advantages of our waste heat recovery technology, designed to transform energy efficiency.

a. With broad applicability, our technology seamlessly integrates into diverse systems, enhancing versatility.
b. Our superior heat exchange efficiency empowers the heating furnace, boosting thermal efficiency by an additional 3%, showcasing our commitment to excellence.
c. Thanks to low exhaust temperatures, our systems are ingeniously engineered to resist common issues like dew point corrosion, all while maintaining minimal pressure drops for optimal performance.
d. Our designs prioritize durability and innovation, preventing scaling or dust build-up, and featuring variable frequency regulation for straightforward maintenance, ensuring your equipment remains at peak performance.

After Sales Service

1. We earnestly commit to ensuring that our products meet the most rigorous standards of design, construction, and intended use. Your satisfaction is our greatest achievement, and we prioritize it at all costs;

2. Leverage our team of seasoned technical professionals, who are ready to be deployed to your site, delivering complimentary expert guidance. They ensure smooth sailing through any challenges with the installation and initial trial run of our equipment. This invaluable support remains steadfast throughout the trial phase and extends into a robust quality assurance period of 12 months post-commissioning. Should manufacturing quality issues emerge within this timeframe, rest assured, we take onus for complimentary repairs or replacements. For challenges arising from misuse, our adept team offers premium, paid solutions to restore peak functionality.

3. Count on us to provide unparalleled on-site assistance during the installation journey. Our meticulous supervision is a testament to our commitment to uphold and even exceed the highest installation quality benchmarks.

4. Within the warranty window, should any manufacturing quality issues arise during equipment operation, we pledge to act swiftly, responding within 8 hours of your communication. For domestic partners, our experts will be on-site within 24 hours to resolve the matter at no charge until fully rectified. For our esteemed international clientele, we initiate remote support within a day and, if required, promptly deploy a specialist to your location to ensure the issue is comprehensively addressed.

5. We embrace full accountability for process assurances. Should operational performance falter within the warranty period, our promise is to engage in thorough analysis, collate critical data, identify the core issue, and execute necessary adjustments to swiftly align with the desired process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.