Multi-Function Industrial Grade Burner for High Efficiency Furnace Systems

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Multi-Function Industrial Grade Burner for High Efficiency Furnace Systems
  • Multi-Function Industrial Grade Burner for High Efficiency Furnace Systems
  • Multi-Function Industrial Grade Burner for High Efficiency Furnace Systems
  • Multi-Function Industrial Grade Burner for High Efficiency Furnace Systems
  • Multi-Function Industrial Grade Burner for High Efficiency Furnace Systems
  • Multi-Function Industrial Grade Burner for High Efficiency Furnace Systems
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.10
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our Premium Durable Industrial Grade Burner for Vacuum Furnaces, an ultimate masterpiece of engineering excellence crafted by Hunan Zhongding Thermal Technology Co., Ltd. This state-of-the-art burner is meticulously designed for high-efficiency operations, setting new benchmarks in power and precision. Experience the future of industrial heating with our cutting-edge, technologically advanced solutions that not only significantly enhance your operational productivity but also deliver unparalleled energy efficiency. Elevate your energy utilization to unprecedented levels with a burner that is carefully tailored to not only meet but also exceed the highest industry standards, transforming the way your business harnesses energy and propelling your operations to new heights of innovation and sustainability.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. This sophisticated burner integrates a pilot lamp that enhances ignition efficiency and a simplified tube that streamlines operation. The dual gas gun design, comprising both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Employing advanced technologies such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a powerful vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to notably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

Multi-Function Industrial Grade Burner for High Efficiency Furnace SystemsMulti-Function Industrial Grade Burner for High Efficiency Furnace Systems

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on an extraordinary exploration through the zenith of engineering excellence with our cutting-edge design and complex architecture. Every detail is carefully crafted to ensure remarkable efficiency and steadfast reliability, allowing your systems to operate at their peak performance, revolutionizing the heart of your operations.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Engage with the robust and meticulously detailed technical specifications that drive superior performance. Our burner harmoniously integrates with the latest high-performance vacuum furnaces, ensuring results that are second to none.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Discover the outstanding features that set this burner apart as a leader in adaptability and operational versatility, establishing new standards of excellence in the industry.

1) Experience unmatched versatility with a burner that adapts effortlessly to various fuel types. It demonstrates remarkable operational flexibility to cater to the diverse demands of the industrial realm.
2) Expertly designed for seamless integration with a wide array of fuel gases, this burner delivers exceptional versatility and ease of use, perfectly suited for a multitude of applications.
3) Choose from commonly available specifications ranging from 1.0MW to 10.0MW. We also offer customized solutions to meet your specific needs and high-level demands.
4) Optimize your operations with an adjustable flame length from 1.5 to 4.5 meters. This provides precise control, ideally suited for various dynamic operational settings.
5) Achieve peak performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring a perfect fit for your operational demands.

4. Stringent Smoke Assurance Indicators: Maintain the highest standards by enforcing strict control over emissions and particulates. This guarantees compliance with environmental regulations, demonstrating our commitment to responsible stewardship.

Oxygen content in flue gas (O2): Consistently maintained at a precise 3% (mol dry basis) to ensure optimal combustion conditions and efficiency, enabling superior operational performance.
NOx concentration: Carefully controlled to ≤ 100mg/Nm³, ensuring adherence to stringent environmental safety and sustainability standards for a greener future.
CO concentration: Meticulously restricted to ≤ 50mg/Nm³, significantly reducing carbon monoxide emissions for more sustainable and environmentally conscious operations.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, minimizing environmental impact and consistently adhering to rigorous air quality regulations.
Unburned Hydrocarbons: Precisely maintained at ≤ 20mg/Nm³, reflecting our steadfast commitment to eco-friendly and efficient combustion practices that prioritize environmental wellbeing.
Our Advantages
1. Unmatched Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a formidable leader in the realm of thermal engineering. With a commanding registered capital of 46 million RMB and a sprawling 12,000-square-meter production domain, we command the forefront of innovation in R&D, design, and manufacturing of cutting-edge auxiliary apparatus. Our repertoire includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, alongside a versatile collection of furnace accessories. Annually, we produce a staggering 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, culminating in a remarkable annual sales revenue of 200 million RMB. Our innovative prowess is underscored by securing 1 software copyright, 12 invention patents, and exceeding 120 utility model patents. We foster synergistic collaborations with prestigious academic institutions such as Beijing University of Science and Technology and China University of Petroleum. Our esteemed accolades include 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Multi-Function Industrial Grade Burner for High Efficiency Furnace Systems


2. Exemplary Company Qualifications

Multi-Function Industrial Grade Burner for High Efficiency Furnace SystemsMulti-Function Industrial Grade Burner for High Efficiency Furnace SystemsMulti-Function Industrial Grade Burner for High Efficiency Furnace Systems

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Multi-Function Industrial Grade Burner for High Efficiency Furnace SystemsExperience the Unrivaled Potential of Zhongding 95+ Comprehensive Technological Mastery

a. Attain exceptional thermal efficiency exceeding 95% in our heating furnaces, setting a benchmark for excellence.
b. Achieve ultra-low emissions of NOx and CO, exemplifying our commitment to eco-friendly innovation.
c. Optimize flue gas temperatures to below 80ºC, ensuring pinnacle operational efficiency.
d. Integrate pioneering strategies for carbon neutrality and peak carbon emissions, driving sustainability forward.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Reap the Benefits of Four Unparalleled Advantages:

a. Versatile applicability across diverse operational scenarios, offering flexibility and adaptability.
b. Unmatched heat exchange efficiency, boosting furnace thermal performance by an impressive 3%.
c. Benefit from remarkably low exhaust temperatures, outstanding resistance to dew point corrosion, and minimal pressure drop.
d. Eliminate scaling and dust accumulation; enjoy the ease of variable frequency regulation and maintenance simplicity.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we take immense pride in delivering products with unparalleled precision. Every item is meticulously engineered to exceed the most stringent design, construction, and usage standards, reflecting our unwavering pursuit of excellence. Our commitment is unwavering, ensuring that our esteemed customers receive nothing short of the best in class innovation and reliability.

2. Our promise to you is comprehensive: we dispatch an expert technical team, free of charge, to provide on-site support, ensuring seamless installation and trial operation of your equipment. Enjoy peace of mind with our extensive 12-month quality assurance that begins from the day of commissioning. Should any manufacturing quality issues manifest within this timeframe, we guarantee prompt and complimentary repair or replacement. For issues stemming from improper use, our expert services are available at highly competitive rates, underscoring our unwavering dedication to achieving exceptional customer satisfaction.

3. Our pledge is steadfast: we ensure our presence on-site throughout the entire installation process, providing diligent oversight to uphold the highest standards of installation quality. This dedication reinforces our commitment to excellence and ensures your experience with us is exceptional in every way.

4. During the warranty period, if any manufacturing quality issues are detected in your equipment, we are committed to swift action, responding within just 8 hours of notification. Our expert team will be on-site within 24 hours domestically to address the issue at no charge, ensuring your complete satisfaction. For international clients, we offer immediate remote assistance within 24 hours, and if necessary, will dispatch a specialized technician overseas for comprehensive support and resolution, demonstrating our commitment to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. embraces the responsibility of maintaining process integrity guarantees. Should performance deviations occur within the warranty period, we meticulously gather relevant data, conduct thorough analyses, and implement necessary adjustments. Our objective is to not only meet but exceed expected process performance parameters, ensuring our solutions consistently deliver beyond expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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