ISO9001 Certified High Performance Burner for Vacuum Furnaces

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
Diamond Member Since 2024

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  • ISO9001 Certified High Performance Burner for Vacuum Furnaces
  • ISO9001 Certified High Performance Burner for Vacuum Furnaces
  • ISO9001 Certified High Performance Burner for Vacuum Furnaces
  • ISO9001 Certified High Performance Burner for Vacuum Furnaces
  • ISO9001 Certified High Performance Burner for Vacuum Furnaces
  • ISO9001 Certified High Performance Burner for Vacuum Furnaces
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.12
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our Premium Durable Industrial Grade Burner for Vacuum Furnaces, a true masterpiece of engineering excellence by Hunan Zhongding Thermal Technology Co., Ltd. As a beacon of high-efficiency operations, this top-tier burner delivers the pinnacle of power and precision. Step into the future of industrial heating with our groundbreaking, technologically advanced solutions that redefine productivity and offer unparalleled energy efficiency. Elevate your energy utilization to unprecedented levels with a burner meticulously crafted to surpass the highest standards, revolutionizing the way your industry harnesses energy with remarkable precision and sophistication.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. This sophisticated burner integrates a pilot lamp that enhances ignition efficiency and a simplified tube that streamlines operation. The dual gas gun design, comprising both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Employing advanced technologies such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a powerful vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to notably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

ISO9001 Certified High Performance Burner for Vacuum FurnacesISO9001 Certified High Performance Burner for Vacuum Furnaces

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on a sophisticated exploration of engineering excellence with our state-of-the-art design and intricate architecture. This burner system is meticulously crafted to deliver extraordinary efficiency and steadfast reliability, ensuring your operations run at peak performance, ultimately transforming your system's core functionalities.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse yourself in the robust, precise technical specifications that drive superior performance. Seamlessly integrating with cutting-edge high-performance vacuum furnaces, this system offers unrivaled results, setting a new standard in innovation and efficiency.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Discover the remarkable attributes that position this burner as a leader in adaptability and operational versatility. It sets new industry benchmarks, showcasing superior quality and innovative design that elevate it above the competition.

1) Experience unmatched versatility with a burner designed to seamlessly adapt to a broad spectrum of fuel types. This remarkable operational flexibility ensures compatibility with the diverse demands of today's industrial landscape, making it an invaluable asset.
2) Meticulously engineered, this burner guarantees smooth integration with a wide range of fuel gases. Offering unparalleled versatility and ease of use, it is tailored for a multitude of applications, enhancing operational efficiency and user-friendliness.
3) Choose from a wide array of specifications ranging from 1.0MW to 10.0MW, with bespoke customization options available to meet your specific requirements and sophisticated needs, ensuring a perfect fit for every operation's distinct demands.
4) Fine-tune your operations with an adjustable flame length from 1.5 to 4.5 meters, granting you precise control perfectly suited for a variety of dynamic and challenging operational settings, enhancing adaptability and performance.
5) Achieve optimal performance with flame diameters ranging from 0.5 to 1.5 meters, ensuring a precise match for your diverse applications, and guaranteeing that your operational needs are met with extraordinary precision and efficiency.

4. Stringent Smoke Assurance Indicators: Maintain the highest standards by exercising rigorous control over emissions and particulates. This ensures compliance with environmental regulations, demonstrating our commitment to environmental stewardship and responsible operation.

Oxygen content in flue gas (O2): Consistently maintained at a precise 3% (mol dry basis) to guarantee optimal combustion conditions and maximize efficiency, thus empowering superior operational performance.
NOx concentration: Astutely kept at ≤ 100mg/Nm³, ensuring compliance with the highest environmental safety and sustainability standards, paving the way for a greener and more sustainable future.
CO concentration: Skillfully restricted to ≤ 50mg/Nm³, significantly reducing carbon monoxide emissions and promoting more sustainable, eco-conscious operations in alignment with stringent environmental standards.
Particulate Matter: Stringently limited to ≤ 20mg/Nm³, minimizing environmental impact and steadfastly adhering to rigorous air quality regulations, ensuring a cleaner and more sustainable operation.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental wellness and sustainability.
Our Advantages
1. Unmatched Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a formidable leader in the realm of thermal engineering. Boasting a robust registered capital of 46 million RMB and encompassing a vast 12,000-square-meter production facility, we stand at the pinnacle of innovation in R&D, design, and the manufacture of state-of-the-art auxiliary equipment. Our extensive portfolio features petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a wide array of furnace accessories. Annually, we deliver an astounding output of 5,000 burners, 100 rotary air preheaters, and 100 high-quality heating and aluminum melting furnaces, achieving an exceptional annual sales revenue of 200 million RMB. Our innovative spirit is highlighted by our ownership of 1 software copyright, 12 invention patents, and over 120 utility model patents. We are proud to collaborate with esteemed academic institutions, such as Beijing University of Science and Technology and the China University of Petroleum. Our distinguished recognitions include being honored as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
ISO9001 Certified High Performance Burner for Vacuum Furnaces


2. Exemplary Company Qualifications

ISO9001 Certified High Performance Burner for Vacuum FurnacesISO9001 Certified High Performance Burner for Vacuum FurnacesISO9001 Certified High Performance Burner for Vacuum Furnaces

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
ISO9001 Certified High Performance Burner for Vacuum FurnacesExperience the Unrivaled Potential of Zhongding 95+ Comprehensive Technological Mastery

a. Attain exceptional thermal efficiency exceeding 95% in our heating furnaces, establishing a superior standard for excellence.
b. Achieve ultra-low emissions of NOx and CO, showcasing our dedication to environmentally-friendly innovation.
c. Optimize flue gas temperatures to below 80ºC, ensuring peak operational efficiency.
d. Integrate pioneering strategies for carbon neutrality and peak carbon emissions, propelling the future of sustainability.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Reap the Benefits of Four Unparalleled Advantages:

a. Versatile applicability across diverse operational scenarios, ensuring flexibility and adaptability for any need.
b. Unmatched heat exchange efficiency, enhancing furnace thermal performance by a remarkable 3%.
c. Benefit from remarkably low exhaust temperatures, excellent resistance to dew point corrosion, and minimal pressure drop.
d. Eliminate scaling and dust accumulation; enjoy the ease of variable frequency regulation and maintenance simplicity.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we pride ourselves on the exceptional precision and craftsmanship of our ISO9001 Certified High Performance Burner System for Vacuum Furnaces. Each product is meticulously engineered to consistently exceed the most stringent design, construction, and usage standards. This reflects our unwavering commitment to excellence, ensuring that our esteemed customers receive not just products, but solutions that redefine industry standards.

2. We pledge to deliver unmatched service excellence by dispatching a highly proficient technical team, at no additional cost, to provide on-site assistance. This ensures a seamless installation and trial operation of your equipment, allowing you to enjoy absolute peace of mind with our comprehensive 12-month quality assurance. Starting from the day your equipment is commissioned, should any manufacturing quality issues arise within this period, we assure immediate repair or replacement at no cost to you. For issues stemming from improper use, we offer our expert services at highly competitive rates, emphasizing our commitment to delivering unparalleled customer satisfaction.

3. Our unwavering commitment to excellence is reflected in our promise to oversee the entire installation process with diligent oversight, ensuring that the highest standards of quality are consistently maintained. This dedication guarantees that your experience with us is extraordinary, reinforcing our reputation as industry leaders.

4. During the warranty period, if any manufacturing quality issues are detected in your equipment, we pledge to take immediate action within just 8 hours of notification. Our expert team will arrive on-site within 24 hours domestically to resolve the issue at no charge, ensuring your complete satisfaction. For our esteemed international clients, we offer prompt remote assistance within 24 hours. Should further intervention be required, we will dispatch a specialized technician overseas to provide in-depth support and ensure full resolution, underscoring our unwavering commitment to global excellence.

5. At Hunan Zhongding Thermal Technology Co., Ltd., we wholeheartedly embrace the responsibility of maintaining process integrity guarantees. If performance deviations occur within the warranty period, we will diligently gather pertinent data, conduct thorough analyses, and implement the necessary adjustments. Our goal is not merely to meet but to consistently exceed expected process performance parameters, ensuring that our solutions continuously deliver beyond expectations and redefine industry benchmarks.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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