Versatile Low Emission Burner for High-Performance Heat Furnaces

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.40
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Industrial Ultra Low Emission Burner, a cutting-edge innovation designed to revolutionize environmentally friendly heating solutions. Crafted for those who prioritize sustainability without compromising on performance, this burner is engineered to significantly reduce emissions, making it an ideal choice for eco-conscious industries aiming to minimize their environmental footprint while maximizing efficiency. Experience enhanced heating capabilities with our state-of-the-art technology.

Product Description

Introducing the groundbreaking high-efficiency, energy-saving, and ultra-clean Versatile Low Emission Burner for High-Performance Heat Furnaces, meticulously crafted by Hunan Zhongding Thermal Technology Co., Ltd. This state-of-the-art burner revolutionizes industrial and heating furnaces with its cutting-edge design, achieving ultra-low nitrogen oxide emissions. By ingeniously optimizing combustion technology and systems, it employs a symphony of advanced methods including staged combustion, multi-phase combustion, optimized oxide supply, and flame plasticity with braze bricks. Additionally, the integration of flue gas reflux and ultra-adiabatic combustion techniques harmoniously collaborate to minimize the flame center temperature or local high temperatures, ensuring an impressive reduction in NOx emissions. Experience the pinnacle of combustion technology innovation with this unparalleled burner.

Detailed Photos

Product Parameters

1. Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Defining the Ultra-Low NOx Burner Characteristics

1) Innovatively disperses fuel throughout the space, significantly reducing the flame's central temperature, ensuring optimal performance.
2) Ensures a stable flame through the integration of secondary gases, enhancing complete combustion and efficiency.
3) Facilitates heat exchange within the flue gas, transferring energy to gas and combustion air. The boost in inlet temperature markedly improves combustion.
4) The design of the brazier brick influences fluid flow, skillfully shaping the spreading flame for maximum efficiency.
5) Utilize strategic fuel supply switching around the ring to create a swirling flame, effectively preventing furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): 3% (mol dry basis)
NOx Concentration: 50mg/Nm³ - setting the benchmark for eco-friendly operations.;
CO Concentration: 40mg/Nm³ - maintaining environmental standards.;
Particulate Matter: ≤ 20mg/Nm³ - ensuring minimal impact on air quality.
Unburned Hydrocarbons: ≤ 20mg/Nm³ - commitment to reducing emissions and improving sustainability.

Our Advantages

1. Unwavering Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands tall with a robust registered capital of 46 million RMB and a sprawling 12000 square meter production facility. Our expertise lies in the innovation, design, and manufacturing of auxiliary equipment like petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a variety of furnace accessories. Boasting an impressive annual production capacity-5000 state-of-the-art burners, 100 rotary air preheaters, and 100 advanced heating and aluminum melting furnaces-our annual sales revenue soars to an average of 200 million RMB. Our impressive IP portfolio includes 1 software copyright, 12 pioneering invention patents, and an impressive suite of over 120 utility model patents. We actively engage in cutting-edge industry-academia research, collaborating with esteemed institutions such as Beijing University of Science and Technology, and China University of Petroleum, among others. Since our inception, we've been honored with prestigious titles like the "Specialized, Refined, Unique and New" Demonstration Enterprise, and the "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Prestigious Company Qualifications

3. Distinct Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology: Elevating Efficiency
Unveiling Zhongding 95+: A Complete Set of Technological Marvels

a. Boosting thermal efficiency beyond 95%, our heating furnaces redefine industry standards.
b. Achieving ultra-low NOx and CO emissions, setting benchmarks for eco-friendliness.
c. With flue gas temperatures now dipping below 80 ºC, efficiency is our promise.
d. Committed to carbon neutrality and peak emissions, we champion sustainability.

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Discover Four Major Advantages:

a. Exceptionally wide applicability, catering to diverse industrial needs.
b. High heat exchange efficiency boosts furnace thermal efficiency by an additional 3%.
c. With a low exhaust temperature, it resists dew point corrosion and features a low-pressure drop.
d. Free from scaling or dust accumulation, features variable frequency regulation, ensuring easy maintenance.

After Sales Service

1. We guarantee that our supplied products will consistently meet and exceed the stringent design, construction, and usage requirements, ensuring utmost reliability and efficiency.

2. Our team of seasoned technical experts will be dispatched to deliver complimentary on-site guidance, swiftly addressing any issues encountered during equipment installation and trial operation. This comprehensive support continues throughout the 12-month quality assurance period starting from the date of equipment commissioning. Should any manufacturing defects arise within this period, we will provide free repair or replacement. For issues due to improper use by the buyer, specialized paid services are available.

3. We are dedicated to offering on-site services throughout the installation phase, meticulously overseeing and ensuring exceptional installation quality.

4. Our commitment during the warranty period is unparalleled; should any manufacturing quality issues emerge during equipment operation, our team will respond within 8 hours of receiving the buyer's communication. We pledge to arrive on-site within 24 hours (within China) to resolve the issue at no extra cost, ensuring complete resolution. For our valued international clients, we initiate remote support within 24 hours, striving for a swift resolution. If needed, a dedicated expert will be dispatched overseas to assist until the matter is fully resolved.

5. We assume full responsibility for ensuring process guarantees. If any operational performance deviations occur during the warranty period, we will diligently gather necessary data, pinpoint the issue, conduct thorough analysis, and implement essential adjustments to align with the required process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.