Heating Treatment Furnace Burner with Emissions Control and Safety Features

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Heating Treatment Furnace Burner with Emissions Control and Safety Features
  • Heating Treatment Furnace Burner with Emissions Control and Safety Features
  • Heating Treatment Furnace Burner with Emissions Control and Safety Features
  • Heating Treatment Furnace Burner with Emissions Control and Safety Features
  • Heating Treatment Furnace Burner with Emissions Control and Safety Features
  • Heating Treatment Furnace Burner with Emissions Control and Safety Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-QL0.83
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our state-of-the-art High Efficiency Low NOx Heating Furnace Burner, designed with advanced emissions control technology. Experience unparalleled performance combined with eco-friendly features that significantly reduce environmental impact. Engineered for optimal efficiency, this burner ensures not only reduced emissions but also enhanced safety, making it the ideal choice for modern thermal applications. Discover excellence in heating treatment with our innovative solution, crafted to meet your exact needs.
Product Description

Discover the revolutionary 8-Burner Heating Treatment Furnace from Hunan Zhongding Thermal Technology Co., Ltd., boasting an advanced high-efficiency, energy-saving design. This furnace is equipped with cutting-edge ultra-clean technology burners that ensure ultra-low nitrogen oxide emissions. Our innovative approach optimizes the combustion technology and system for both industrial and heating furnaces. Experience superior performance with our sophisticated integration of staged and multiple combustions, oxide supply, and flame plasticity through braze bricks. The inclusion of flue gas reflux and ultra-adiabatic combustion technologies further complements our design by effectively reducing the flame center temperature or any local high temperatures, achieving outstanding ultra-low NOx emissions.

Detailed Photos

Heating Treatment Furnace Burner with Emissions Control and Safety Features

Product Parameters
1. Details and Specifications of Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 1.23/0.63/0.246
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Pipeline fuel gas
4 Fuel low calorific value KJ/m ³ 18894.2
4 Excess air coefficient % ≤1.15, ≤1.20
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Technical Parameters of the Burner
 
Fuel gas composition Unit Rate
H2 % 71.91
N2 % 2.17
CO % 7.91
CO2 % 0.99
C1 % 7.41
C2 % 3.69
C3 % 1.62
C4 % 0.88
C5+ % 1.76
CH3OH % 0.2
H2O % 0.34
H2S mg/Nm3 <20
Ar % 1.13

3. Ultra-Low NOx Burner Characteristics

1) Ingeniously disperse the fuel within the space, effectively reducing the flame's central temperature for enhanced safety and efficiency.
2) Ensure a stable and enduring flame by mixing it with secondary gas, which promotes complete and efficient combustion.
3) Experience superior heat exchange as flue gas transfers heat to both the gas and combustion air, optimizing combustion with increased inlet temperatures.
4) Influence the fluid flow with the brazier brick's innovative shape, which can adjust and refine the spreading flame's design.
5) Achieve a swirling flame by strategically switching the fuel supply on the ring according to specific guidelines, thus preventing unwanted furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): 3% (mol dry basis) - ensuring optimal combustion and emission control.
NOx Concentration: 50mg/Nm³ - engineered for eco-friendly performance.;
CO Concentration: 40mg/Nm³ - maintaining air quality standards.;
Particulate Matter: ≤ 20mg/Nm³ - safeguarding the environment with minimal emissions.
Unburned Hydrocarbons: ≤ 20mg/Nm³ - ensuring thorough combustion and reduced emissions.
Our Advantages
1. Company Strength
Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation and excellence in the thermal technology sector. With a robust registered capital of 46 million RMB, we boast a sprawling 12,000 square meter production facility dedicated to the cutting-edge R&D, design, and manufacturing of petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Our impressive annual production capacity includes 5,000 burner sets, 100 rotary air preheater sets, and 100 heating furnaces, alongside aluminum melting furnaces, generating an average annual revenue of 200 million RMB. Our pioneering efforts are backed by a rich intellectual property portfolio, including 1 software copyright, 12 invention patents, and over 120 utility model patents. We forge strong industry-academic partnerships, collaborating with elite institutions like Beijing University of Science and Technology and China University of Petroleum. Our commitment to excellence has earned us prestigious titles such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and the 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Heating Treatment Furnace Burner with Emissions Control and Safety Features


2. Company Qualifications

Heating Treatment Furnace Burner with Emissions Control and Safety FeaturesHeating Treatment Furnace Burner with Emissions Control and Safety FeaturesHeating Treatment Furnace Burner with Emissions Control and Safety Features

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Heating Treatment Furnace Burner with Emissions Control and Safety FeaturesHarnessing the Zhongding 95+ technology suite offers unparalleled advantages:

a. Elevate your facility's performance with our heating furnace boasting thermal efficiency exceeding 95%;
b. Experience sustainability with ultra-low NOx and COe emissions, aligning with modern environmental standards;
c. Benefit from reduced flue gas temperatures, dropping below 80 ºC, enhancing energy conservation;
d. Embrace our commitment to carbon neutrality and peak carbon emissions, paving the way for a sustainable future;

2) Flue Gas Waste Heat Recovery Technology

Discover the four major advantages of our advanced technology:

a. Exceptional wide applicability, making it suitable for diverse industrial needs;
b. Superior heat exchange efficiency, amplifying the heating furnace's thermal efficiency by a remarkable 3%;
c. Low exhaust temperatures paired with resistance to dew point corrosion and minimal pressure drop, ensuring longevity and efficiency;
d. Enjoy hassle-free operations with no scaling or dust accumulation, alongside variable frequency regulation for easy maintenance.

After Sales Service

1. We are committed to ensuring that the quality of our products aligns perfectly with the meticulous design, robust construction, and intended usage requirements;

2. Our team of seasoned technical experts will be dispatched to offer complimentary on-site guidance, deftly addressing any challenges encountered during equipment installation and trial operations. This unparalleled support extends through a 12-month quality assurance period commencing from the date of commissioning. Should any manufacturing quality issues arise within this timeframe, we pledge to provide free repairs or replacements. For difficulties stemming from improper use by the buyer, we offer paid services.

3. We extend on-site assistance throughout the installation of our products, meticulously overseeing the quality of the installation process to ensure it meets our exacting standards.

4. During the warranty period, any manufacturing quality issues discovered during equipment operation will be swiftly addressed. Within 8 hours of receiving the buyer's notification, we will respond, and within 24 hours (domestically) be on-site to resolve the issue at no cost, ensuring complete problem eradication. For international clients, we initiate remote support within 24 hours, making every effort to resolve any issues. If necessary, we will promptly dispatch a specialist abroad to provide hands-on assistance until resolution is achieved.

5. We assume full responsibility for the relevant process guarantees. If operational performance deviations occur during the warranty period, we will diligently gather essential data, identify root causes, conduct in-depth analysis, and implement necessary modifications to ensure the process performance parameters are met with precision.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

 

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