Durable Industrial Gas Burner for Multi-Function Vacuum Applications

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Durable Industrial Gas Burner for Multi-Function Vacuum Applications
  • Durable Industrial Gas Burner for Multi-Function Vacuum Applications
  • Durable Industrial Gas Burner for Multi-Function Vacuum Applications
  • Durable Industrial Gas Burner for Multi-Function Vacuum Applications
  • Durable Industrial Gas Burner for Multi-Function Vacuum Applications
  • Durable Industrial Gas Burner for Multi-Function Vacuum Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.24
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, a paragon of engineering brilliance and precision, meticulously crafted by the renowned Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner transcends mere design; it is a masterpiece that elevates your industrial operations to unprecedented levels of efficiency and performance. As a symbol of cutting-edge innovation, it delivers unrivaled power and precision, fundamentally revolutionizing how industries approach heating solutions. Experience an awe-inspiring transformation in operational productivity and energy efficiency with our advanced burner. This meticulously engineered marvel not only meets but spectacularly surpasses the most stringent of standards, setting a groundbreaking benchmark in energy utilization. Embrace this revolutionary advancement and empower your industry with technology that turns energy challenges into remarkable opportunities for growth and excellence.
Product Description

Unveil the pinnacle of engineering excellence with the revolutionary Advanced Waste Oil Burner, a masterpiece curated for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This isn't just any burner-it's a beacon of state-of-the-art innovation, featuring a steadfast central column cyclone, an astutely positioned observation hole, and a pioneering fire detection and control system. Crafted with unparalleled precision, this burner boasts a pilot lamp for heightened ignition efficacy and an optimized tube design that simplifies operational flow. With its ingenious dual gas gun configuration, comprising both inner and outer mechanisms, it ensures superior fuel delivery for extraordinary performance. Highlighting its groundbreaking capabilities is a sophisticated air regulation mechanism combined with a pioneering flue gas circulation system, all engineered to achieve pinnacle operational efficiency. By embracing groundbreaking technologies such as meticulous air and fuel stratification, progressive rich-lean combustion tactics, and cutting-edge flue gas recirculation, this burner generates a powerful vortex flame within the furnace. This stellar design not only curtails flame length but adeptly reduces flame center temperature, culminating in top-tier combustion efficiency. Moreover, the strategic application of segmented combustion significantly curtails NOx formation, resulting in notably low NOx emissions in the flue gas, forging a new path in environmentally conscious industrial heating solutions. Dive into the extraordinary synergy of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every crafted detail promises excellence beyond compare.

Detailed Photos

Durable Industrial Gas Burner for Multi-Function Vacuum ApplicationsDurable Industrial Gas Burner for Multi-Function Vacuum Applications

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on an enlightening journey through the pinnacle of engineering prowess with our exceptionally advanced design and intricate architecture. Meticulously crafted, this burner is designed to deliver unparalleled efficiency and unwavering reliability, ensuring your systems operate at their zenith, thereby transforming the very core of your operations.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse yourself in the robust and precise technical specifications that empower this burner to perform at superior levels. It seamlessly integrates with leading high-performance vacuum furnaces to deliver unmatched results.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Uncover the extraordinary qualities that set this burner apart, showcasing its leadership in adaptability and operational versatility. This burner sets new benchmarks in the industry, elevating standards and expectations alike.

1) Experience unmatched versatility with a burner that effortlessly adapts to a diverse range of fuel types. It showcases remarkable operational flexibility, adeptly meeting the varied demands of the ever-evolving industrial landscape.
2) Meticulously engineered for smooth integration with a spectrum of fuel gases, this burner offers unparalleled versatility and user-friendliness, making it ideal for a multitude of applications across varied operational settings.
3) Select from widely available specifications ranging from 1.0MW to 10.0MW. Bespoke customization options are also available to meet your specific requirements and sophisticated needs, ensuring the perfect fit for your operational framework.
4) Fine-tune your operations with an adjustable flame length ranging from 1.5 to 4.5 meters. This provides precise control, perfectly suited for a variety of dynamic operational settings, granting you the flexibility needed for optimal functionality.
5) Achieve optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring a precise fit for your operational needs and enhancing your operational efficiency.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates. This ensures compliance with environmental regulations and demonstrates our unwavering commitment to responsible environmental stewardship.

Oxygen content in flue gas (O2): Precisely maintained at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, empowering superior operational performance and reliability.
NOx concentration: Astutely kept to ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards. This commitment fosters a greener future and reflects our dedication to eco-responsibility.
CO concentration: Skillfully restricted to ≤ 50mg/Nm³, this significantly curtails carbon monoxide emissions, paving the way for more sustainable, eco-conscious operations that benefit both the environment and your business.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, this minimizes environmental impact and steadfastly adheres to rigorous air quality regulations, ensuring cleaner, healthier air for everyone.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental wellness and operational excellence.
Our Advantages
1. Unmatched Company Strength
Since the groundbreaking year of 2007, Hunan Zhongding Thermal Technology Co., Ltd. has risen as an esteemed leader and innovator in thermal engineering. With a commanding registered capital of 46 million RMB and an impressive 12,000-square-meter production facility, we are at the forefront of R&D, design, and manufacturing of cutting-edge auxiliary apparatus. Our diverse and robust portfolio features petrochemical heating furnaces, industrial burners, regenerative air preheaters, and a versatile array of furnace accessories. Annually, we produce an astonishing 5,000 burners, 100 rotary air preheaters, and 100 top-tier heating and aluminum melting furnaces, securing an enviable annual sales revenue of 200 million RMB. Our relentless pursuit of innovation is exemplified by the acquisition of 1 software copyright, 12 invention patents, and an impressive tally of over 120 utility model patents. We foster dynamic partnerships with prestigious academic institutions, including Beijing University of Science and Technology and China University of Petroleum. Our accolades include the illustrious titles of 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Durable Industrial Gas Burner for Multi-Function Vacuum Applications


2. Exemplary Company Qualifications

Durable Industrial Gas Burner for Multi-Function Vacuum ApplicationsDurable Industrial Gas Burner for Multi-Function Vacuum ApplicationsDurable Industrial Gas Burner for Multi-Function Vacuum Applications

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Durable Industrial Gas Burner for Multi-Function Vacuum ApplicationsUnveil the Unparalleled Potential of Zhongding 95+ Comprehensive Technological Excellence

a. Realize remarkable thermal efficiency exceeding 95% in our heating furnaces, establishing new benchmarks for superiority.
b. Achieve ultra-low NOx and CO emissions, reflecting our steadfast commitment to environmentally friendly innovations.
c. Reduce flue gas temperatures to below 80ºC, maintaining consistent peak operational performance.
d. Forge groundbreaking pathways for carbon neutrality and peak carbon emissions, championing sustainability excellence.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Revel in the Benefits of Four Unparalleled Advantages:

a. Broad-ranging applicability across numerous operational scenarios, offering exceptional flexibility and adaptability.
b. Peerless heat exchange efficiency, boosting furnace thermal performance by an impressive 3%.
c. Gain from low exhaust temperatures, superior resistance to dew point corrosion, and minimal pressure drop.
d. Eliminate scaling and dust buildup; benefit from the simplicity of variable frequency regulation and ease of maintenance with revolutionary convenience.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we are thrilled to present products that are the pinnacle of precision engineering and unparalleled reliability. Crafted with utmost meticulousness, each product not only meets but surpasses the most rigorous design, construction, and usage standards. This is a testament to our unwavering commitment to excellence, ensuring our esteemed customers enjoy nothing but the finest.

2. Our all-encompassing service promise includes dispatching an elite technical team, completely free of charge, to deliver on-site support. This ensures seamless installation and flawless trial operation of your equipment. Enjoy peace of mind with our 12-month quality assurance from the first day of operation. If manufacturing quality issues arise within this period, we guarantee swift repairs or replacements at absolutely no extra cost. In cases of misuse, our expert services are available at remarkably competitive rates, demonstrating our unwavering dedication to achieving unmatched customer satisfaction.

3. We pledge to be physically present throughout the installation process, providing meticulous oversight to ensure unparalleled installation quality. This showcases our relentless pursuit of excellence, promising an experience that will leave you thoroughly impressed.

4. During the warranty period, should any manufacturing quality issues emerge, we promise a rapid response within a mere 8 hours of receiving notification. Our expert team will be on-site within 24 hours domestically, free of charge, ensuring utmost satisfaction. For our international clientele, we offer prompt remote support within 24 hours. If the issue persists, a specialized technician will be dispatched overseas to offer comprehensive assistance and secure complete resolution, underscoring our dedication to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. assumes full responsibility for upholding process integrity guarantees. In the event of any performance discrepancies within the warranty period, we will meticulously gather pertinent data, conduct an exhaustive analysis, and implement necessary adjustments. Our mission is to not only meet but exceed expected process performance parameters, ensuring our solutions consistently outperform and delight.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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