Durable Vacuum Burner with Multi-Function Capability for Industrial Applications

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Durable Vacuum Burner with Multi-Function Capability for Industrial Applications
  • Durable Vacuum Burner with Multi-Function Capability for Industrial Applications
  • Durable Vacuum Burner with Multi-Function Capability for Industrial Applications
  • Durable Vacuum Burner with Multi-Function Capability for Industrial Applications
  • Durable Vacuum Burner with Multi-Function Capability for Industrial Applications
  • Durable Vacuum Burner with Multi-Function Capability for Industrial Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.13
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the pinnacle of industrial innovation: the Premium Durable Industrial Grade Burner for Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This engineering marvel is meticulously crafted to deliver unparalleled power and precision, setting new benchmarks in high-efficiency operations. Experience the future of industrial heating with our state-of-the-art, technologically superior solutions, expertly designed to amplify your operational productivity while offering exceptional energy efficiency. This burner, tailored to not only meet but exceed the highest industry standards, promises to transform the way your business harnesses energy, elevating energy utilization to unprecedented heights.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. This sophisticated burner integrates a pilot lamp that enhances ignition efficiency and a simplified tube that streamlines operation. The dual gas gun design, comprising both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Employing advanced technologies such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a powerful vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to notably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

Durable Vacuum Burner with Multi-Function Capability for Industrial ApplicationsDurable Vacuum Burner with Multi-Function Capability for Industrial Applications

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on an extraordinary journey through the pinnacle of engineering prowess with our exceptionally advanced design and intricate architecture. Meticulously crafted to deliver unparalleled efficiency and unwavering reliability, our burner ensures your systems operate at their zenith, transforming the very core of your operations into a powerhouse of productivity.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Step into the realm of robust and precise technical specifications that empower this burner to deliver superior performance. Seamlessly integrating with the forefront of high-performance vacuum furnaces, it provides unmatched results, ensuring your industrial operations reach new heights of excellence.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Uncover the extraordinary qualities that elevate this burner above its peers, showcasing its leadership in adaptability and operational versatility. This state-of-the-art burner sets new benchmarks in the industry, leading the way in innovation and efficiency.

1) Experience unparalleled versatility with a burner that effortlessly adapts to a diverse range of fuel types. Its remarkable operational flexibility is designed to meet the varied demands of the industrial landscape, ensuring efficiency and responsiveness in any setting.
2) Meticulously engineered for seamless integration with a wide spectrum of fuel gases, this burner offers unparalleled versatility and user-friendliness. It is expertly tailored for a multitude of applications, providing ease of use and robust performance.
3) Choose from a range of widely available specifications, spanning from 1.0MW to 10.0MW, with bespoke customization options available to meet your specific requirements and sophisticated needs, ensuring a perfect fit for your operational demands.
4) Fine-tune your operations with an adjustable flame length ranging from 1.5 to 4.5 meters. This feature provides precise control, perfectly suited for a variety of dynamic operational settings, ensuring adaptability and precision in any application.
5) Achieve optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters, offering precision and adaptability, ensuring a precise fit for your operational needs and delivering consistent results.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates. Our burner ensures compliance with environmental regulations, reflecting our unwavering commitment to responsibility and stewardship.

Oxygen content in flue gas (O2): Carefully maintained at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, empowering your operations with superior performance and reliability.
NOx concentration: Astutely controlled at ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards, paving the way for a greener and more responsible future.
CO concentration: Expertly restricted to ≤ 50mg/Nm³, significantly curtailing carbon monoxide emissions to support sustainable and eco-conscious operations, reflecting our dedication to environmental responsibility.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, our burner minimizes environmental impact while steadfastly adhering to rigorous air quality regulations, ensuring clean and responsible operations.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, this reflects our unwavering commitment to eco-friendly and efficient combustion practices, prioritizing environmental wellness and sustainability in every operation.
Our Advantages
1. Unmatched Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a formidable leader in the realm of thermal engineering. With a commanding registered capital of 46 million RMB and a sprawling 12,000-square-meter production domain, we command the forefront of innovation in R&D, design, and manufacturing of cutting-edge auxiliary apparatus. Our repertoire includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, alongside a versatile collection of furnace accessories. Annually, we produce a staggering 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, culminating in a remarkable annual sales revenue of 200 million RMB. Our innovative prowess is underscored by securing 1 software copyright, 12 invention patents, and exceeding 120 utility model patents. We foster synergistic collaborations with prestigious academic institutions such as Beijing University of Science and Technology and China University of Petroleum. Our esteemed accolades include 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Durable Vacuum Burner with Multi-Function Capability for Industrial Applications


2. Exemplary Company Qualifications

Durable Vacuum Burner with Multi-Function Capability for Industrial ApplicationsDurable Vacuum Burner with Multi-Function Capability for Industrial ApplicationsDurable Vacuum Burner with Multi-Function Capability for Industrial Applications

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Durable Vacuum Burner with Multi-Function Capability for Industrial ApplicationsExperience the Unrivaled Potential of Zhongding 95+ Comprehensive Technological Mastery

a. Attain exceptional thermal efficiency exceeding 95% in our heating furnaces, setting a benchmark for excellence.
b. Achieve ultra-low emissions of NOx and CO, exemplifying our commitment to eco-friendly innovation.
c. Optimize flue gas temperatures to below 80ºC, ensuring pinnacle operational efficiency.
d. Integrate pioneering strategies for carbon neutrality and peak carbon emissions, driving sustainability forward.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Reap the Benefits of Four Unparalleled Advantages:

a. Versatile applicability across diverse operational scenarios, offering flexibility and adaptability.
b. Unmatched heat exchange efficiency, boosting furnace thermal performance by an impressive 3%.
c. Benefit from remarkably low exhaust temperatures, outstanding resistance to dew point corrosion, and minimal pressure drop.
d. Eliminate scaling and dust accumulation; enjoy the ease of variable frequency regulation and maintenance simplicity.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we stand at the pinnacle of precision engineering. Each of our premium products is crafted with meticulous care, designed not just to meet, but to elevate above and beyond the most stringent design, construction, and operational standards. This unwavering commitment to excellence ensures our esteemed clients always receive products that redefine perfection.

2. Our dedication to your satisfaction begins with our promise of a complimentary dispatch of an expert technical team. We offer on-site assistance to ensure a smooth installation and flawless trial operation of your equipment. With a generous 12-month quality assurance commencing from the day your equipment is operational, we pledge prompt, cost-free repairs or replacements for any manufacturing defects. In cases of user-induced issues, our professional services are offered at highly favorable rates, underscoring our commitment to delivering exceptional service and peace of mind.

3. Our steadfast dedication to excellence is exemplified by our on-site presence throughout the entire installation process. We ensure scrupulous oversight to uphold the highest installation standards, guaranteeing that your experience with us is not only seamless but exceptionally remarkable.

4. During the warranty period, any identified manufacturing quality issues in your equipment will be met with swift, decisive action. Within 8 hours of notification, our domestic team will be on-site within 24 hours, free of charge, to resolve the issue, ensuring your satisfaction. For our international clients, we provide immediate remote assistance within 24 hours and, if necessary, deploy specialized technicians overseas to deliver comprehensive support. This commitment to global excellence reflects our pledge to ensure your complete satisfaction, wherever you may be.

5. At Hunan Zhongding Thermal Technology Co., Ltd., we are fully committed to upholding the integrity of our processes. Should any performance deviations arise during the warranty period, we undertake a thorough collection and analysis of data, ensuring meticulous adjustments are made. Our goal is not merely to meet but to exceed the expected process performance parameters, consistently providing solutions that transcend expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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