High Performance Burner with Oven for Efficient Heating Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.80
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

High Efficiency Low NOx Heating Furnace Burner with Emissions Control

Product Description

Introducing our cutting-edge High Performance Burner with Oven for Efficient Heating Solutions, a marvel of modern engineering tailored for those who prioritize efficiency and environmental responsibility. This state-of-the-art burner leverages high-efficiency energy-saving and ultra-clean technology to revolutionize industrial and heating furnace operations. By focusing on ultra-low nitrogen oxide emissions, it redefines industry standards, ensuring minimal environmental impact. Through innovative techniques such as staged combustion, multiple combustion, and optimized oxide supply, we achieve unparalleled flame control. The incorporation of flame plasticity with braze bricks, flue gas reflux, and ultra-adiabatic combustion further refines the process, reducing the flame center temperature or local high temperatures, resulting in extraordinarily low NOx emissions. This product not only elevates performance but also champions sustainability, making it the ideal choice for forward-thinking industries.

Detailed Photos

Product Parameters

1. In-depth Details and Specifications of the Robust Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	1.23/0.63/0.246
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Pipeline fuel gas
4	Fuel low calorific value KJ/m ³	18894.2
4	Excess air coefficient %	≤1.15, ≤1.20
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of the State-of-the-Art Burner
 

Fuel gas composition	Unit	Rate
H2	%	71.91
N2	%	2.17
CO	%	7.91
CO2	%	0.99
C1	%	7.41
C2	%	3.69
C3	%	1.62
C4	%	0.88
C5+	%	1.76
CH3OH	%	0.2
H2O	%	0.34
H2S	mg/Nm^3	<20
Ar	%	1.13

3. Revolutionary Ultra-Low NOx Burner Characteristics

1) Ingeniously disperse the fuel into the spatial realm for supply, adeptly minimizing the temperature at the flame's core.
2) Experience a stable and consistent flame, masterfully blended with secondary gas to ensure further combustion, thus promoting optimal complete combustion.
3) Transformative flue gas undergoes an efficient heat exchange, transferring precious heat to the gas and combustion air. The elevation in inlet temperature dramatically enhances combustion efficiency.
4) The intriguing effect of the brazier brick's shape on fluid dynamics skillfully influences the form of the spreading flame, maximizing performance.
5) Through strategic fuel supply switching on the ring in accordance with specific guidelines, a swirling flame can be meticulously achieved, adeptly preventing furnace flame erosion.

4. Smoke Assurance Indicators - Setting New Standards in Clarity

Oxygen content in flue gas (O2): Precisely maintained at 3% (mol dry basis)
NOx concentration: Impressively low at 50mg/Nm³;
CO concentration: Remarkably controlled at 40mg/Nm³;
Particulate matter: Constrained to ≤ 20mg/Nm³;
Unburned hydrocarbons: Expertly limited to ≤ 20mg/Nm³

Our Advantages

1. Company strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a formidable foundation with a registered capital of 46 million RMB and an expansive 12,000 square meter production facility. As a leader in the R&D, design, and manufacturing of auxiliary equipment, we specialize in an array of products, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Our state-of-the-art facility supports an impressive annual output of 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces, including aluminum melting furnaces, generating an average annual sales revenue of 200 million RMB. Our innovation is highlighted by 1 software copyright, 12 invention patents, and over 120 utility model patents. We foster industry-academia collaborations with esteemed universities like Beijing University of Science and Technology and China University of Petroleum. Recognized for excellence, we have been honored with titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Company qualifications

3. Product advantages

1) Zhongding green heating furnace 95+ technology
Zhongding 95+ complete set of technological advantages

a. Achieve unparalleled thermal efficiency with heating furnaces surpassing 95%!
b. Experience ultra-low NOx and CO emissions, leading the industry in environmental responsibility.
c. Flue gas temperatures drop below an impressive 80 ºC.
d. Championing the cause of carbon neutrality and peak carbon emissions, we embody a sustainable future.

2) Flue gas waste heat recovery technology

Four major advantages:

a. Universally applicable across diverse systems.
b. Elevate thermal efficiency by 3% with superior heat exchange capabilities.
c. Maintain low exhaust temperatures with resistance to dew point corrosion and minimize pressure drops.
d. Enjoy hassle-free operation with no scaling or dust accumulation, complemented by variable frequency regulation and effortless maintenance.

After Sales Service

1. We proudly guarantee that the quality of our supplied products will align perfectly with all design, construction, and usage requirements, ensuring your complete satisfaction.

2. With commitment and expertise, we dispatch seasoned technical professionals to provide complimentary on-site guidance. Our team will address any issues encountered during equipment installation and trial operation, ensuring smooth and successful integration. The trial operation and quality assurance period extends to an impressive 12 months from the date of equipment commissioning. Should any manufacturing quality issues arise within this period, rest assured that we will offer free repair or replacement. For challenges resulting from improper use by the buyer, we're also capable of extending premium paid services to address such matters.

3. We pledge to deliver exceptional on-site services throughout the installation process of our products, maintaining strict oversight to guarantee outstanding installation quality.

4. In the event of any manufacturing quality issues during the warranty period, we commit to a rapid response within 8 hours of receiving the buyer's notification. Our dedicated team will be on-site within 24 hours for domestic instances to seamlessly resolve the problem at no cost, ensuring uninterrupted operation. For our valued international customers, remote assistance will be initiated within 24 hours to expedite resolution efforts. Should remote efforts be insufficient, we will promptly dispatch a specialized professional overseas to provide hands-on assistance and ensure the issue is comprehensively resolved.

5. We wholeheartedly assume responsibility for the process guarantee. Should any discrepancies in operational performance emerge during the warranty period, we are dedicated to gathering essential data, identifying root causes, conducting thorough analysis, and implementing necessary adjustments to achieve the desired process performance parameters with precision and care.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.