High-Performance Gas Burner and Oil Burner for Industrial Waste

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ5.30
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Industrial Ultra Low Emission Burner, your ultimate solution for environmentally friendly heating needs. This state-of-the-art burner is engineered to deliver unparalleled performance while significantly reducing emissions, making it the perfect choice for eco-conscious industries. With its innovative design and cutting-edge technology, this burner ensures optimal efficiency and sustainability, seamlessly integrating into your operations to provide reliable, clean heating solutions.

Product Description

Introducing our groundbreaking High-Performance Gas Burner and Oil Burner, specially engineered for Industrial Waste applications. This cutting-edge burner leverages high-efficiency, energy-saving, and ultra-clean technology, setting a new benchmark in combustion innovation. With a focus on minimizing environmental impact, it achieves ultra-low nitrogen oxide emissions, thanks to its advanced combustion technology and system optimization for industrial and heating furnaces. By integrating a sophisticated blend of staged combustion, multiple combustion methodologies, and strategic oxide supply, it masterfully crafts flame plasticity using braze bricks and incorporates flue gas reflux and ultra-adiabatic combustion techniques. This meticulously orchestrated process effectively reduces the flame center temperature or local high temperatures, ensuring dramatically low NOx emissions. Experience unparalleled performance and sustainability with our revolutionary burner technology, designed to redefine standards in industrial combustion.

Detailed Photos

Product Parameters

1. In-Depth Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Distinctive Characteristics of the Ultra-Low NOx Burner

1) Efficiently disperse the fuel spatially for supply, significantly lowering the central flame temperature;
2) Ensures a stable flame by integrating secondary gas that engages in further combustion, thereby enhancing complete combustion;
3) Flue gas undergoes an effective heat exchange process, transferring essential heat to both the gas and combustion air. An increase in the inlet temperature further optimizes combustion;
4) The unique form of the brazier brick affects fluid flow, allowing for intervention in the flame's spreading shape;
5) By strategically switching the fuel supply across the ring as per specific guidelines, a swirling flame effect is achieved, minimizing the risk of furnace flame erosion.

4. Reliable Smoke Assurance Indicators

Oxygen content in flue gas (O2): 3% (mol dry basis) - precisely calibrated to promote optimal combustion.
NOx concentration: 50mg/Nm³ - maintaining a low emission standard.;
CO concentration: 40mg/Nm³ - keeping emissions within safe, eco-friendly limits.;
Particulate Matter: ≤ 20mg/Nm³ - ensuring air quality is not compromised;
Unburned Hydrocarbons: ≤ 20mg/Nm³ - maintaining a clean and efficient combustion process.

Our Advantages

1. Unmatched Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a pinnacle of innovation with a substantial registered capital of 46 million RMB. Nestled in a sprawling 12,000 square meters production facility, we are pioneers in the R&D, design, and manufacturing of groundbreaking auxiliary equipment. Our portfolio includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and cutting-edge furnace accessories. Boasting an impressive annual production capability, we produce 5,000 burners, 100 rotary air preheaters, and 100 heating and other aluminum melting furnaces, generating an average annual turnover of 200 million RMB. Our company is fortified with 1 software copyright, 12 invention patents, and a remarkable collection of over 120 utility model patents. We are committed to advancing industry-academia collaboration with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. In recognition of our pioneering efforts, we've been honored with prestigious titles including 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Prestigious Company Qualifications

3. Superior Product Advantages

1) Groundbreaking Zhongding Green Heating Furnace 95+ Technology
Unveiling the Zhongding 95+ Complete Technological Excellence

a. We've elevated the thermal efficiency of our heating furnace to exceed an impressive 95%, setting a new industry benchmark.
b. Experience ultra-low NOx and ultra-low Coe emissions, ensuring environmental sustainability.
c. Our innovative design reduces flue gas temperatures to below 80 ºC, promoting eco-friendly operations.
d. We are at the forefront of implementing carbon neutrality and striving toward peak carbon emissions.

2) Pioneering Flue Gas Waste Heat Recovery Technology

Experience Four Major Advantages:

a. Our technology boasts wide applicability, offering versatile solutions across industries.
b. With high heat exchange efficiency, we enhance the thermal efficiency of heating furnaces by an additional 3%.
c. Our systems exhibit low exhaust temperatures, resist dew point corrosion, and maintain a low-pressure drop for optimal performance.
d. Enjoy hassle-free operation with no scaling or dust accumulation, complemented by variable frequency regulation and simple maintenance protocols.

After Sales Service

1. We are committed to ensuring that the quality of our supplied products aligns impeccably with the design, construction, and functional requirements you expect;

2. Our team of seasoned technical experts will be dispatched to provide complimentary on-site guidance, addressing any issues identified during the installation and trial operation phases. This support will continue until the successful completion of the trial operation, with a robust quality assurance period extending 12 months from the equipment's commissioning date. Should any manufacturing quality concerns arise within this timeframe, we promise free repair or replacement. In cases of issues resulting from incorrect usage by the buyer, we offer additional services at a reasonable cost.

3. We are dedicated to offering on-site services throughout your product's installation process, ensuring meticulous supervision of the installation quality to uphold our standards.

4. Throughout the warranty period, if any manufacturing defects are detected during equipment operation, we guarantee a swift response within 8 hours of receiving your notification via letter or telegram. For domestic customers, our team will be on-site within 24 hours to resolve the issue at no cost, ensuring complete resolution. For our international clients, we will initiate remote support within 24 hours to attempt to address the concern. If remote resolution proves inadequate, a dedicated expert will be dispatched overseas promptly to ensure the problem is thoroughly resolved.

5. We take full responsibility for ensuring that all relevant process guarantees are met. Should there be any deviations in operational performance during the warranty period, we will diligently gather pertinent data, diagnose the issue, and perform necessary analyses and adjustments to achieve the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.