Custom Production High Efficiency Burner for Hydrogen Furnace Use

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Custom Production High Efficiency Burner for Hydrogen Furnace Use
  • Custom Production High Efficiency Burner for Hydrogen Furnace Use
  • Custom Production High Efficiency Burner for Hydrogen Furnace Use
  • Custom Production High Efficiency Burner for Hydrogen Furnace Use
  • Custom Production High Efficiency Burner for Hydrogen Furnace Use
  • Custom Production High Efficiency Burner for Hydrogen Furnace Use
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYNQ-QL0.63
Type
Low Nox Burner
Certification
ISO
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our ISO Approved High-Efficiency Industrial Gas Burner, meticulously crafted by a leading Chinese manufacturer. Specially designed for hydrogen furnace applications, this burner exemplifies unparalleled performance and reliability, ensuring optimal productivity and energy efficiency for your operations. Trust in its cutting-edge technology to elevate your industrial processes to new heights with Hunan Zhongding Thermal Technology Co., Ltd.
Product Description

Introducing our cutting-edge Custom Production High Efficiency Burner, meticulously engineered for optimal performance in hydrogen furnace applications. This innovative burner integrates a comprehensive suite of components including a central column cyclone, an observation hole, a state-of-the-art fire detection and control system, a pilot lamp, a streamlined tube, and a sophisticated gas gun crafted from inner and outer guns. Additionally, it features a precision air regulating mechanism and an efficient flue gas circulation system. Our burner leverages pioneering technologies such as air classification, fuel classification, rich and lean combustion, alongside flue gas recirculation-techniques inspired by both domestic and international advancements. These innovations collectively generate a vortex flame within the furnace, skillfully reducing flame length and flame center temperature. Furthermore, through strategic segmented combustion, it significantly curtails NOx formation, thereby markedly diminishing NOx emissions within the flue gas. Experience superior efficiency and environmental responsibility with our advanced burner technology.

Detailed Photos

Custom Production High Efficiency Burner for Hydrogen Furnace Use

Product Parameters
1. Precise Details and Advanced Specifications of Burner Internals
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Comprehensive Technical Parameters of Burner
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Distinctive Burner Characteristics

1) The burner showcases remarkable fuel adaptability and exceptional operational flexibility, ensuring optimal performance;
2) Versatile functionality allows compatibility with various types of fuel gases;
3) Frequently sought-after specifications range from 1.0MW to 10.0MW, with customization options available to meet specific needs;
4) The adjustable flame length typically spans 1.5~4.5m, offering tailor-made solutions;
5) The flame diameter generally ranges from 0.5-1.5m, ensuring appropriate adaptation.

4. Smoke Assurance Indicators for Enhanced Safety and Environmental Protection

Oxygen content in flue gas (O2): Maintaining a consistent 3% (mol dry basis)
NOx concentration: Effectively controlled at ≤ 100mg/Nm³;
CO concentration: Kept at a safe level of ≤ 50mg/Nm³;
Particulate matter: Restrained to ≤ 20mg/Nm³;
Unburned hydrocarbons: Limited to ≤ 20mg/Nm³ to ensure minimal environmental impact.
Our Advantages
1. Company strength
Established in 2007 with a registered capital of 46 million RMB, Hunan Zhongding Thermal Technology Co., Ltd. showcases its robust industrial prowess with a sprawling 12,000 square meter production facility. Specializing in the R&D, design, and manufacturing of petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and comprehensive furnace accessories, our company boasts an impressive annual production capacity: 5,000 burner sets, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces. This translates into an extraordinary average annual sales revenue of 200 million RMB. Our technological innovation is underscored by 1 software copyright, 12 invention patents, and over 120 utility model patents. We are at the forefront of industry-academia collaboration, partnering with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Honored with titles like "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise," our commitment to excellence is unwavering.
Custom Production High Efficiency Burner for Hydrogen Furnace Use


2. Company qualifications

Custom Production High Efficiency Burner for Hydrogen Furnace UseCustom Production High Efficiency Burner for Hydrogen Furnace UseCustom Production High Efficiency Burner for Hydrogen Furnace Use

3. Product advantages

1) Zhongding green heating furnace 95+ technology
Custom Production High Efficiency Burner for Hydrogen Furnace UseZhongding 95+ Complete Set of Technological Advantages

a. Elevating thermal efficiency to an impressive 95% and beyond, our heating furnaces lead the industry in energy conservation.
b. Achieving ultra-low NOx and CO emissions, Zhongding technology sets a benchmark for environmental responsibility.
c. Reducing flue gas temperatures to below 80 ºC, our systems optimize thermal dynamics.
d. Championing carbon neutrality and peak carbon emissions, we are committed to sustainable energy solutions.

2) Flue gas waste heat recovery technology

Four Major Advantages:

a. Suitably versatile, adaptable across diverse applications.
b. Superior heat exchange efficiency augments furnace thermal efficiency by a notable 3%.
c. Ensuring low exhaust temperatures, our technology resists dew point corrosion and maintains minimal pressure drop.
d. With no scaling or dust accumulation, it features variable frequency regulation and straightforward maintenance.

After Sales Service

1. We are committed to ensuring that the quality of our supplied products adheres flawlessly to the design, construction, and utilization standards you expect;

2. Our team of seasoned technical experts will be dispatched to offer complimentary on-site guidance, addressing any challenges encountered during the installation and initial operation phases. This service extends until the trial operation concludes and the quality assurance period spans 12 months from the equipment commissioning date. Should any manufacturing quality issues arise within this period, we will promptly provide complimentary repairs or replacements. Additionally, we offer paid services for any complications stemming from improper usage by the customer.

3. During the installation process, we pledge to offer our comprehensive on-site services, meticulously overseeing every aspect to guarantee impeccable installation quality.

4. Throughout the warranty period, if any manufacturing quality issues manifest during equipment operation, our response will be swift: we commit to replying within 8 hours of receiving the buyer's communication. For domestic customers, we will be on-site within 24 hours to rectify the issue at no cost until it is fully resolved. For our esteemed international clients, remote assistance will be initiated within 24 hours to endeavor to resolve the matter. If the problem persists, a dedicated specialist will be dispatched abroad at the earliest possibility to ensure a successful resolution.

5. We undertake full responsibility for guaranteeing the relevant process performance. In the event of any deviation in operational performance during the warranty tenure, our diligent team will work tirelessly to gather essential data, pinpoint the issue, perform in-depth analysis, and implement any necessary modifications to align with the specified process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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