High Performance Vacuum Furnaces Burner for Efficient Operations

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • High Performance Vacuum Furnaces Burner for Efficient Operations
  • High Performance Vacuum Furnaces Burner for Efficient Operations
  • High Performance Vacuum Furnaces Burner for Efficient Operations
  • High Performance Vacuum Furnaces Burner for Efficient Operations
  • High Performance Vacuum Furnaces Burner for Efficient Operations
  • High Performance Vacuum Furnaces Burner for Efficient Operations
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ1.30
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Industrial Grade Gas Burner, a marvel of modern engineering crafted by Hunan Zhongding Thermal Technology Co., Ltd., to revolutionize your high-efficiency furnace operations. This remarkable burner embodies the forefront of technological innovation, meticulously designed to elevate your operational productivity to new heights while delivering unparalleled energy efficiency. Discover the ultimate in industrial heating solutions with a burner that not only meets but exceeds the highest standards of excellence, transforming your energy utilization with unprecedented precision and reliability.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, an epitome of cutting-edge innovation crafted specifically for High Performance Vacuum Furnaces by the prestigious Hunan Zhongding Thermal Technology Co., Ltd. This burner stands as a paragon of modern engineering excellence, boasting a robust central column cyclone, an expertly positioned observation hole, and a state-of-the-art fire detection and control system for supreme operational efficiency. Equipped with a pilot lamp enhancing ignition efficiency, a streamlined tube for uncompromised operation, and a dual gas gun configuration featuring both inner and outer guns to ensure optimal fuel delivery, this burner is designed to exceed expectations. The sophisticated air regulating mechanism harmoniously blends with an inventive flue gas circulation system, further augmenting its efficiency. Utilizing avant-garde technology, including precise air and fuel classification, rich-lean combustion techniques, and advanced flue gas recirculation, this burner creates a dynamic vortex flame within the furnace, effectively shortening the flame length while diminishing the flame center temperature for unparalleled combustion performance. Additionally, with the implementation of segmented combustion, our burner significantly reduces NOx generation, resulting in drastically lowered NOx emissions in the flue gas, thus establishing a new benchmark in environmentally responsible industrial heating solutions.

Detailed Photos

High Performance Vacuum Furnaces Burner for Efficient OperationsHigh Performance Vacuum Furnaces Burner for Efficient Operations

Product Parameters
1. Details and Specifications of Burner Internals: Immerse yourself in a thorough exploration of our cutting-edge design and complex architecture, crafted meticulously to deliver peak efficiency and unwavering reliability for superior performance.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Technical Parameters of Burner: Dive into the intricate technical specifications that empower exceptional functionality, ensuring seamless integration with state-of-the-art high-performance vacuum furnaces.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Burner Characteristics: Discover the outstanding attributes that set this burner apart, marking it as a trailblazer in adaptability and operational versatility.

1) Experience unrivaled adaptability to a vast array of fuel types, paired with extraordinary operational flexibility, designed to meet diverse industrial demands.
2) Expertly engineered to handle a wide variety of fuel gases, providing unmatched versatility and effortless usability across multiple applications.
3) Available in popular specifications ranging from 1.0MW to 10.0MW, with bespoke customization options to cater to specific requirements and distinctive needs.
4) Enjoy adjustable flame lengths between 1.5 and 4.5 meters, offering precise control to accommodate a wide range of operational settings.
5) Tailor the flame diameter from 0.5 to 1.5 meters, ensuring a perfect match for a variety of applications.

4. Smoke Assurance Indicators: Uphold rigorous standards with our stringent control over emissions and particulates, ensuring compliance and peace of mind.

Oxygen content in flue gas (O2): Maintained with precision at 3% (mol dry basis) to secure optimal combustion conditions and maximal efficiency.
NOx concentration: Stringently capped at ≤ 100mg/Nm³, harmonizing with environmental safety norms.
CO concentration: Consciously limited to ≤ 50mg/Nm³, significantly reducing carbon monoxide emissions for a cleaner, greener operation.
Particulate Matter: Stringently controlled to ≤ 20mg/Nm³, ensuring minimal environmental footprint and adherence to air quality regulations.
Unburned Hydrocarbons: Expertly restricted to ≤ 20mg/Nm³, underlining our dedication to eco-conscious and efficient combustion technology.
Our Advantages
1. Unrivaled Company Strength
Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a powerhouse in the industry with a remarkable registered capital of 46 million RMB. Our expansive 12,000-square-meter facility is the epicenter of innovation and excellence in R&D, design, and manufacturing of state-of-the-art auxiliary equipment. Our offerings include petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and an array of furnace accessories. We proudly achieve an annual production capacity of 5,000 burners, 100 rotary air preheaters, and 100 advanced heating and aluminum melting furnaces, driving an impressive annual sales revenue of 200 million RMB. Our innovation is fueled by 1 software copyright, 12 invention patents, and over 120 utility model patents. We foster dynamic collaborations with esteemed institutions such as Beijing University of Science and Technology and China University of Petroleum. Our accolades are further highlighted by our recognition as a 'Specialized, Refined, Unique and New' Demonstration Enterprise, and a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
High Performance Vacuum Furnaces Burner for Efficient Operations


2. Exemplary Company Qualifications You Can Trust

High Performance Vacuum Furnaces Burner for Efficient OperationsHigh Performance Vacuum Furnaces Burner for Efficient OperationsHigh Performance Vacuum Furnaces Burner for Efficient Operations

3. Cutting-Edge Product Advantages

1) Zhongding's Trailblazing Green Heating Furnace 95+ Technology
High Performance Vacuum Furnaces Burner for Efficient OperationsLeveraging the Complete Innovative Power of Zhongding 95+

a. Achieving exceptional thermal efficiency exceeding 95% in our heating furnaces.
b. Setting new ecological standards with ultra-low NOx and CO emissions.
c. Flue gas temperature masterfully reduced to below 80ºC, ensuring peak efficiency.
d. Championing the progressive ideals of carbon neutrality and peak carbon emissions.

2) Groundbreaking Flue Gas Waste Heat Recovery Technology

Revel in Four Exceptional Advantages:

a. Versatile application across various operational environments.
b. Superior heat exchange efficiency, elevating the furnace's thermal performance by an additional 3%.
c. Impressively low exhaust temperatures, excellent resistance to dew point corrosion, and negligible pressure drop.
d. Free from scaling or dust build-up; experience variable frequency regulation and incredibly straightforward maintenance.

After Sales Service

1. Our commitment to excellence ensures that every product delivered meets and even surpasses the pinnacle of design, construction, and usage standards. We promise flawless alignment with the highest expectations, ensuring your complete satisfaction.

2. We are dedicated to providing exceptional support by dispatching our experienced technical experts for complimentary on-site guidance. Whether during installation or the critical initial trial phase, we are there to address any challenges with unwavering support. Enjoy peace of mind with our robust 12-month quality assurance period, starting from the day of commissioning. If any manufacturing quality concerns arise within this timeframe, we promise swift repairs or replacements at no extra charge. For issues due to improper usage by the buyer, our professional services remain accessible at competitive rates, ensuring continuous operation.

3. Our commitment to quality is affirmed by our guaranteed on-site presence during installation. We meticulously oversee each step, ensuring that superior installation quality standards are consistently upheld.

4. Within the warranty period, if any manufacturing quality issues arise during operation, we are committed to a rapid 8-hour response time upon the buyer's notification. Our dedicated team will be on-site within 24 hours (domestically) to resolve the issue at no cost, ensuring your complete satisfaction. For international clients, immediate remote support will begin within 24 hours. Should the issue persist, we will promptly send a specialized technician overseas to provide comprehensive support and ensure the problem is fully resolved, upholding our promise of excellence.

5. We stand by the integrity of our process guarantees. Should any performance deviations occur during the warranty period, we will diligently gather necessary data, conduct a thorough analysis, and implement essential modifications to meet and exceed all process performance expectations, ensuring optimal functionality.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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